Aprilia SXV RXV 550 2006-2013 WSM Service Manual Repair
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🏷️ Basic Information Identification Make: Aprilia Model: SXV 550 / RXV 550 Product Name: Aprilia SXV RXV 550 2006-2013 WSM Service Manual Repair Codes Engine Code Range: Likely variations of the V990 V-twin engine family, specific codes not provided but common Aprilia engine identifiers apply. 👋 Introduction Market Position Motorcycle Segment: High-performance V-twin supermoto and dirt bike crossovers, known for their aggressive styling and potent power delivery. Competitive Analysis Key Competitors: Other premium European V-twin performance motorcycles, specialized supermoto manufacturers. Competed in a niche segment demanding high power and agile handling. Key Features Engine Configuration: Compact, liquid-cooled, 4-stroke, V-twin engine, renowned for its strong torque and high-revving nature. Chassis Design: Lightweight trellis frame and advanced suspension components designed for exceptional agility and track-day performance. Performance Orientation: Designed for aggressive riding, track use, and spirited street performance, often requiring dedicated maintenance. 📋 Manual Details Coverage Areas Applicable Model Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Coverage Scope: Comprehensive service and repair for SXV 550 and RXV 550 models. Manual Type Manual Type: Workshop Service Manual (WSM) Manual Format: Likely digital (PDF), given typical automotive manual sales for older models. Language Language: English (standard for WSMs of this era from Aprilia, though other languages may exist for regional variants). Page Count Estimated Page Count: Estimates suggest 500+ pages, typical for a comprehensive WSM covering all aspects of these performance motorcycles. 📖 Manual Coverage Systems Covered Engine Systems: Engine assembly, disassembly, valve adjustment, piston/cylinder inspection, cooling system, lubrication system, fuel injection system (throttle bodies, injectors, ECU), ignition system. Drivetrain Systems: Clutch operation and adjustment, gearbox overhaul, chain drive, final drive maintenance. Chassis Systems: Frame inspection, suspension (forks, rear shock), steering head bearings, swingarm, wheels, bearings. Braking Systems: Brake caliper service, master cylinder overhaul, brake line replacement, bleeding procedures, rotor inspection. Electrical Systems: Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), lighting, starter motor, ignition switch, ECU diagnostics (where applicable). Fuel System: Fuel pump, fuel filter replacement, fuel tank maintenance, fuel line routing. Cooling System: Radiator service, coolant replacement, fan operation, thermostat testing. Exhaust System: Exhaust pipe inspection, muffler maintenance, sensor replacement (if applicable). Bodywork And Trim: Fairing removal and installation, seat maintenance, fender repairs. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain lubrication and adjustment, brake pad inspection, tire pressure checks, coolant checks. Troubleshooting Guides: Diagnostic procedures for common issues, fault code interpretation (if applicable), symptom-based troubleshooting. Engine Rebuilds: Detailed step-by-step instructions for complete engine disassembly, inspection, and reassembly of internal components. Suspension Servicing: Fork seal replacement, fork oil changes, rear shock absorber service and adjustment procedures. Electrical Diagnostics: Component testing, wiring continuity checks, troubleshooting electrical faults using wiring diagrams. Fuel System Servicing: Fuel injector cleaning, fuel pressure testing, fuel pump replacement. Brake System Overhaul: Bleeding procedures, caliper piston service, master cylinder rebuild kits, hose replacement. Torque Specifications: Precise torque values for all critical fasteners throughout the motorcycle. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic adjustments to full engine and transmission rebuilds. Suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Format: Likely PDF; searchable text and high-resolution images are expected for a quality digital manual. Print Quality Print Quality: N/A (for digital format) - If printed, expect professional printing with clear diagrams. Binding Type Binding Type: N/A (for digital format) - If printed, typically spiral-bound or perfect-bound for ease of use in a workshop. Paper Type Paper Type: N/A (for digital format) - If printed, expect durable, high-quality paper suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke, liquid-cooled Displacement: 549cc (approximate, based on typical Aprilia V990 variants) Bore X Stroke: Specific figures may vary, but typically around 92mm x 81mm for this engine family. Valve Train: DOHC, 4 valves per cylinder Compression Ratio: Typically around 12.0:1 or higher for performance engines of this type. Performance Horsepower: Estimated 60-70 HP, depending on specific tuning and model year. Torque: Estimated 50-60 Nm, with a strong mid-range delivery. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle bodies. Fuel Type: Unleaded gasoline, minimum 95 RON (premium). Lubrication System Oil Type: High-performance motorcycle synthetic oil, e.g., SAE 10W-50 or 15W-50, meeting API SG or higher specifications. Refer to manual for specific Aprilia recommendations. Oil Capacity: Approximately 2.0 - 2.5 liters with filter change. Exact capacity to be confirmed in manual. Cooling System Coolant Type: Ethylene glycol-based coolant, mixed with distilled water (typically 50/50). Refer to manual for specific Aprilia coolant part numbers or compatible types. 🔧 Transmission Standard Transmission Type: 6-speed sequential gearbox Clutch Type: Hydraulically operated, multi-plate wet clutch Final Drive: Chain drive Features Gear Ratios: Specific ratios would be detailed in the manual, but geared for strong acceleration and top-end performance. 📐 Dimensions Exterior Frame Type: Trellis frame, aluminum subframe Weights Dry Weight: Approx. 150-160 kg...
Aprilia SXV RXV 550 2006-2013 WSM Service Manual Repair
Codes
Engine Code Range:
Likely variations of the V990 V-twin engine family, specific codes not provided but common Aprilia engine identifiers apply.
👋 Introduction
Market Position
Motorcycle Segment:
High-performance V-twin supermoto and dirt bike crossovers, known for their aggressive styling and potent power delivery.
Competitive Analysis
Key Competitors:
Other premium European V-twin performance motorcycles, specialized supermoto manufacturers. Competed in a niche segment demanding high power and agile handling.
Key Features
Engine Configuration:
Compact, liquid-cooled, 4-stroke, V-twin engine, renowned for its strong torque and high-revving nature.
Chassis Design:
Lightweight trellis frame and advanced suspension components designed for exceptional agility and track-day performance.
Performance Orientation:
Designed for aggressive riding, track use, and spirited street performance, often requiring dedicated maintenance.
📋 Manual Details
Coverage Areas
Applicable Model Years:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
Coverage Scope:
Comprehensive service and repair for SXV 550 and RXV 550 models.
Manual Type
Manual Type:
Workshop Service Manual (WSM)
Manual Format:
Likely digital (PDF), given typical automotive manual sales for older models.
Language
Language:
English (standard for WSMs of this era from Aprilia, though other languages may exist for regional variants).
Page Count
Estimated Page Count:
Estimates suggest 500+ pages, typical for a comprehensive WSM covering all aspects of these performance motorcycles.
Precise torque values for all critical fasteners throughout the motorcycle.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic adjustments to full engine and transmission rebuilds. Suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
Likely PDF; searchable text and high-resolution images are expected for a quality digital manual.
Print Quality
Print Quality:
N/A (for digital format) - If printed, expect professional printing with clear diagrams.
Binding Type
Binding Type:
N/A (for digital format) - If printed, typically spiral-bound or perfect-bound for ease of use in a workshop.
Paper Type
Paper Type:
N/A (for digital format) - If printed, expect durable, high-quality paper suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke, liquid-cooled
Displacement:
549cc (approximate, based on typical Aprilia V990 variants)
Bore X Stroke:
Specific figures may vary, but typically around 92mm x 81mm for this engine family.
Valve Train:
DOHC, 4 valves per cylinder
Compression Ratio:
Typically around 12.0:1 or higher for performance engines of this type.
Performance
Horsepower:
Estimated 60-70 HP, depending on specific tuning and model year.
Torque:
Estimated 50-60 Nm, with a strong mid-range delivery.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual throttle bodies.
Fuel Type:
Unleaded gasoline, minimum 95 RON (premium).
Lubrication System
Oil Type:
High-performance motorcycle synthetic oil, e.g., SAE 10W-50 or 15W-50, meeting API SG or higher specifications. Refer to manual for specific Aprilia recommendations.
Oil Capacity:
Approximately 2.0 - 2.5 liters with filter change. Exact capacity to be confirmed in manual.
Cooling System
Coolant Type:
Ethylene glycol-based coolant, mixed with distilled water (typically 50/50). Refer to manual for specific Aprilia coolant part numbers or compatible types.
🔧 Transmission
Standard
Transmission Type:
6-speed sequential gearbox
Clutch Type:
Hydraulically operated, multi-plate wet clutch
Final Drive:
Chain drive
Features
Gear Ratios:
Specific ratios would be detailed in the manual, but geared for strong acceleration and top-end performance.
📐 Dimensions
Exterior
Frame Type:
Trellis frame, aluminum subframe
Weights
Dry Weight:
Approx. 150-160 kg (dry), emphasizing its lightweight construction for agility.
Wet Weight:
Estimated 170-180 kg (with fluids).
🛡️ Safety Features
Ratings
Safety Features:
As a performance motorcycle, safety features are primarily focused on chassis dynamics and braking systems. No electronic aids like ABS or traction control were standard on these models in this era. High-performance brakes are the primary safety system.
Active Features
Braking System:
Dual front discs with radial-mount calipers, single rear disc. Specific caliper brands (e.g., Brembo) and disc sizes are critical details covered in the manual.
None typically fitted on these models. Focus is on pure mechanical feedback and rider skill.
Connectivity
Diagnostic Ports:
May feature a diagnostic connector for accessing engine control unit (ECU) data, although direct diagnostics might be proprietary and require specialized tools detailed in the manual.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Typically every 5,000-7,500 km or annually, whichever comes first. Specifics detailed in manual.
Valve Clearance Check:
Crucial maintenance item for V-twins, often recommended around 10,000-15,000 km. Requires specialized tools and procedures found in the WSM.
Spark Plug Replacement:
Recommended every 15,000-20,000 km, but checking condition more frequently is advised.
Chain And Sprockets:
Regular lubrication and tension adjustment (every 500-1000 km), replacement as needed based on wear (typically 20,000-40,000 km).
Fluid Specifications
Brake Fluid:
DOT 4 or DOT 5.1, consult manual for exact specification.
Coolant:
50/50 mix of ethylene glycol-based coolant and distilled water. Ensure freeze protection and corrosion inhibitors are present.
Clutch Fluid:
Typically the same as brake fluid (DOT 4) for hydraulic clutches.
Known Issues
Engine Wear:
Potential for valve guide wear and oil consumption in higher mileage units. Regular valve checks are critical.
Fueling Issues:
Some models experienced issues with fuel pump longevity or injector clogging due to fuel quality. Proper fuel filtration and occasional injector cleaning are recommended.
Electrical Connections:
Corrosion or loose connections in the electrical system can lead to intermittent faults. The manual's wiring diagrams are invaluable for diagnosis.
Suspension Leaks:
Fork seals and rear shock seals can wear over time, leading to leaks. Regular inspection and timely replacement are crucial for maintaining handling.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia has a rich history in motorsport, particularly in Grand Prix racing, and is known for its innovative V-twin engines and high-performance chassis design across its sportbike and off-road lines.
Model Evolution
Sxv Rxv Development:
The SXV/RXV line represented Aprilia's foray into the supermoto and extreme enduro categories, leveraging their V-twin expertise to create potent, lightweight machines with racing DNA.
Production
Production Period:
2006-2013 covers the main production run for this generation of the 550cc models.
🏆 Awards & Recognition
Recognitions
Segment Accolades:
While specific awards for the SXV/RXV 550 are not widely publicized, these bikes were recognized within the supermoto and performance motorcycle communities for their potent engines and agile handling, often praised by specialized motorcycle publications.
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