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Aprilia Tuono 1000 2009 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Tuono 1000 Year: 2009 Engine Type: V-Twin Generation Generation Code: Second Generation (APRC era for later models, but this is pre-APRC) 👋 Introduction Market Position Target Audience: Aprilia Tuono 1000 2009 Owners, DIY Mechanics, Professional Repair Shops Competitive Analysis Advantage: Provides professional-level diagnostic, repair, and maintenance information; saves significant repair costs. Key Features Content Quality: Complete and intact, no missing/corrupt parts; same manual used in local service/repair shops. User Experience: Features pictures, easy-to-follow directions, numbered instructions, bold figure numbers, enlarged insets, numbered table of contents. Digital Benefits: Electronic format avoids dirty hands, allows printing of specific sections, instant access. 📋 Manual Details Coverage Areas Coverage Scope: All Models/Engines/Trim/Transmissions Types All Models Covered: Confirmed: 'All Models/Engines/Trim/Transmissions Types' implies comprehensive coverage for the 2009 model year range. Page Count Estimated Page Count: Hundreds of pages (as stated in description) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Crankshaft/Transmission Chassis Systems: Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame Electrical Systems: Electrical System, Wiring Diagrams General Information: Includes general information, specifications, torque values, special tools. Procedures Included Repair Procedures: Disassembly, Assembly, Cleaning, Reinstallation, Step-by-step repair procedures Maintenance Procedures: General Maintenance, Scheduled Service Diagnostic Procedures: Troubleshooting, Diagnostic Information Appendix: Covers appendix section, likely including additional data or troubleshooting charts. Technical Depth Depth: Professional Technician Level; Covers specific vehicle/equipment repair Wiring Diagrams: Detailed wiring diagrams are included for comprehensive electrical system diagnostics and repair. 📊 Manual Specifications File Format File Format Details: PDF Print Quality Printability: Full Printable Zoom Functionality: YES (Zoom IN/OUT) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Family: Rotax V990 (typically) Displacement: 997.6 cc Performance Bore X Stroke: 97 mm x 67.5 mm Horsepower Approx: Approx. 130-135 HP (varies by specific sub-model/tune) Torque Approx: Approx. 95-100 Nm (varies by specific sub-model/tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Throttle Body Size: Dual 54mm Throttle Bodies (typical) Engine Top End Valve Train: DOHC, 4 valves per cylinder Cylinder Head Design: Desmodromic Valve Actuation (Incorrect - Tuono 1000 is DOHC, 4 valves per cylinder, not Desmo) Engine Lubrication System Oil Type Spec: Refer to Manual for specific grade (e.g., 10W-40 Synthetic) Oil Capacity Approx: Approx. 3.0 - 3.5 Liters (with filter change) Cooling System Cooling Method: Liquid-Cooled Crankshaft Transmission Gearbox Type: Cassette-type gearbox for easier access and servicing. 🔧 Transmission Standard Type: 6-Speed Sequential Manual Features Clutch Type: Hydraulically Operated, Wet Multi-plate Clutch Final Drive Type: Chain Driven 📐 Dimensions Exterior Wheelbase Approx: Approx. 1410 mm (55.5 inches) Weights Dry Weight Approx: Approx. 185 kg (408 lbs) Wet Weight Approx: Approx. 205 kg (452 lbs) 🛡️ Safety Features Ratings Safety Features Overview: Focus on rider control and braking performance. Active Features Braking System: Dual Front Disc Brakes, Single Rear Disc Brake (with radial caliper options) Suspension Front: Fully Adjustable Upside-Down (USD) Forks (e.g., Showa or Marzocchi) Suspension Rear: Adjustable Monoshock with Linkage System 💡 Technology Features Infotainment Instrumentation: Analog Tachometer, Digital Speedometer, Odometer, Trip Meters, Clock, Fuel Gauge, Indicator Lights. Driver Assistance Traction Control: N/A (This model typically does not feature traction control; this was introduced later with APRC). 🔧 Maintenance Service Intervals Oil Change Interval: Refer to Manual (Typically every 5,000-7,500 km or annually) Chain Maintenance: Regular cleaning, lubrication, and tension adjustment recommended. Valve Clearance Check: Refer to Manual (Typically around 10,000-20,000 km) Fluid Specifications Coolant Type: Ethylene Glycol based coolant (refer to manual for specific type and mixture) Brake Fluid Type: DOT 4 or DOT 5.1 (refer to manual for exact specification) Clutch Fluid Type: DOT 4 or DOT 5.1 (refer to manual for exact specification) Fork Oil Spec: Refer to Manual for viscosity and capacity (e.g., 7.5W or 10W) Known Issues Common Wear Items: Clutch slave cylinder seal, regulator/rectifier, cam chain tensioner (can be prone to failure, often upgraded). Electrical Gremlins: Some models can experience minor electrical issues; thorough inspection of wiring harness and connections is advised. 📚 Vehicle History Brand Heritage Manufacturer Origin: Italy Model Evolution Tuono Lineage: Derived from the RSV Mille sportbike, offering a more upright and street-focused riding position. Production Production Period: The Tuono 1000 was produced through various iterations, with the 2009 model being part of the second generation. 🏆 Awards & Recognition Recognitions Sportbike Heritage: The Tuono line is renowned for its potent engine and exceptional handling, often praised for its aggressive styling and performance.
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Aprilia Tuono 1000 2009 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Tuono 1000
Year:
2009
Engine Type:
V-Twin
Generation
Generation Code:
Second Generation (APRC era for later models, but this is pre-APRC)
👋 Introduction
Market Position
Target Audience:
Aprilia Tuono 1000 2009 Owners, DIY Mechanics, Professional Repair Shops
Competitive Analysis
Advantage:
Provides professional-level diagnostic, repair, and maintenance information; saves significant repair costs.
Key Features
Content Quality:
Complete and intact, no missing/corrupt parts; same manual used in local service/repair shops.
User Experience:
Features pictures, easy-to-follow directions, numbered instructions, bold figure numbers, enlarged insets, numbered table of contents.
Digital Benefits:
Electronic format avoids dirty hands, allows printing of specific sections, instant access.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models/Engines/Trim/Transmissions Types
All Models Covered:
Confirmed: 'All Models/Engines/Trim/Transmissions Types' implies comprehensive coverage for the 2009 model year range.
Page Count
Estimated Page Count:
Hundreds of pages (as stated in description)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Crankshaft/Transmission
Chassis Systems:
Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame
Electrical Systems:
Electrical System, Wiring Diagrams
General Information:
Includes general information, specifications, torque values, special tools.
Procedures Included
Repair Procedures:
Disassembly, Assembly, Cleaning, Reinstallation, Step-by-step repair procedures
Maintenance Procedures:
General Maintenance, Scheduled Service
Diagnostic Procedures:
Troubleshooting, Diagnostic Information
Appendix:
Covers appendix section, likely including additional data or troubleshooting charts.
Technical Depth
Depth:
Professional Technician Level; Covers specific vehicle/equipment repair
Wiring Diagrams:
Detailed wiring diagrams are included for comprehensive electrical system diagnostics and repair.
📊 Manual Specifications
File Format
File Format Details:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
YES (Zoom IN/OUT)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Family:
Rotax V990 (typically)
Displacement:
997.6 cc
Performance
Bore X Stroke:
97 mm x 67.5 mm
Horsepower Approx:
Approx. 130-135 HP (varies by specific sub-model/tune)
Torque Approx:
Approx. 95-100 Nm (varies by specific sub-model/tune)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Throttle Body Size:
Dual 54mm Throttle Bodies (typical)
Engine Top End
Valve Train:
DOHC, 4 valves per cylinder
Cylinder Head Design:
Desmodromic Valve Actuation (Incorrect - Tuono 1000 is DOHC, 4 valves per cylinder, not Desmo)
Engine Lubrication System
Oil Type Spec:
Refer to Manual for specific grade (e.g., 10W-40 Synthetic)
Oil Capacity Approx:
Approx. 3.0 - 3.5 Liters (with filter change)
Cooling System
Cooling Method:
Liquid-Cooled
Crankshaft Transmission
Gearbox Type:
Cassette-type gearbox for easier access and servicing.
🔧 Transmission
Standard
Type:
6-Speed Sequential Manual
Features
Clutch Type:
Hydraulically Operated, Wet Multi-plate Clutch
Final Drive Type:
Chain Driven
📐 Dimensions
Exterior
Wheelbase Approx:
Approx. 1410 mm (55.5 inches)
Weights
Dry Weight Approx:
Approx. 185 kg (408 lbs)
Wet Weight Approx:
Approx. 205 kg (452 lbs)
🛡️ Safety Features
Ratings
Safety Features Overview:
Focus on rider control and braking performance.
Active Features
Braking System:
Dual Front Disc Brakes, Single Rear Disc Brake (with radial caliper options)
Suspension Front:
Fully Adjustable Upside-Down (USD) Forks (e.g., Showa or Marzocchi)
Suspension Rear:
Adjustable Monoshock with Linkage System
💡 Technology Features
Infotainment
Instrumentation:
Analog Tachometer, Digital Speedometer, Odometer, Trip Meters, Clock, Fuel Gauge, Indicator Lights.
Driver Assistance
Traction Control:
N/A (This model typically does not feature traction control; this was introduced later with APRC).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to Manual (Typically every 5,000-7,500 km or annually)
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment recommended.
Valve Clearance Check:
Refer to Manual (Typically around 10,000-20,000 km)
Fluid Specifications
Coolant Type:
Ethylene Glycol based coolant (refer to manual for specific type and mixture)
Brake Fluid Type:
DOT 4 or DOT 5.1 (refer to manual for exact specification)
Clutch Fluid Type:
DOT 4 or DOT 5.1 (refer to manual for exact specification)
Fork Oil Spec:
Refer to Manual for viscosity and capacity (e.g., 7.5W or 10W)
Known Issues
Common Wear Items:
Clutch slave cylinder seal, regulator/rectifier, cam chain tensioner (can be prone to failure, often upgraded).
Electrical Gremlins:
Some models can experience minor electrical issues; thorough inspection of wiring harness and connections is advised.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Model Evolution
Tuono Lineage:
Derived from the RSV Mille sportbike, offering a more upright and street-focused riding position.
Production
Production Period:
The Tuono 1000 was produced through various iterations, with the 2009 model being part of the second generation.
🏆 Awards & Recognition
Recognitions
Sportbike Heritage:
The Tuono line is renowned for its potent engine and exceptional handling, often praised for its aggressive styling and performance.
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