Arctic Cat 2009 ATV 400/500/550/700/1000 Service Manual
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This manual covers the 2009 ATV lineup, including the 400 TRV, 500, 500cc, 550 H1, 550 H1 TRV, 700 H1, 700 H1 Cruiser, Thundercat, and 1000 H2 Cruiser models. has a long-standing reputation in powersports, originating from snowmobiles and expanding into ATVs with a focus on performance and utility, with their ATVs typically manufactured in the United States. The 2009 ATV models represent a mature offering, incorporating advancements in engine technology, suspension, and rider comfort across various displacement classes from 400cc to 1000cc, featuring H1 and H2 series engines, typically fuel-injected and liquid-cooled. These All-Terrain Vehicles are designed for a range of uses, from recreational trail riding to demanding utility tasks, with towing capacities often ranging from 1000 to 1500 lbs. This comprehensive, 355-page Original Factory Service Manual in English provides professional-grade repair and maintenance information for DIY enthusiasts, home mechanics, and professional service centers. It offers step-by-step repair instructions for all major components and systems, including detailed guidelines for routine checks, lubrication, and adjustments, as well as complete procedures for engine disassembly and reassembly. The manual covers electrical system diagnostics, wiring diagrams, drivetrain maintenance, suspension and steering components, frame inspection, and troubleshooting for mechanical and electrical issues. It also includes specific information on CVT service, brake systems, lighting, and fluid specifications, aiming to help owners maintain and repair their vehicles effectively, saving costs compared to dealership service. 🏷️ Basic Information Identification Make: Arctic Cat Model: ATV 400/500/550/700/1000 Year: 2009 Vehicle Type: All-Terrain Vehicle (ATV) 👋 Introduction Market Position Target User: DIY enthusiasts, home mechanics, and professional service centers seeking factory-level repair information. Competitive Analysis Value Proposition: Provides professional-grade repair and maintenance information at a fraction of the cost of dealership service, saving owners significant money. Key Features Visual Aids: Includes exploded views for simplified understanding of component relationships and assembly. Completeness: Extremely comprehensive, covering all aspects of maintenance and repair for the specified models. 📋 Manual Details Coverage Areas Covered Models: 2009 Arctic Cat ATV 400 TRV, 500, 500cc, 550 H1, 550 H1 TRV, 700 H1, 700 H1 Cruiser, Thundercat, 1000 H2 Cruiser Page Count Total Pages: 355 Manual Type Type: Original Factory Service Manual Language Language: English Format Delivery Format: PDF Download 📖 Manual Coverage Systems Covered Electrical System Coverage: Comprehensive electrical system diagnostics, wiring diagrams, and component troubleshooting included. Procedures Included Repair Procedures: Step-by-step repair instructions for all major components and systems. Technical Depth Diagnostic Capabilities: Advanced diagnostics and troubleshooting for mechanical and electrical issues. Maintenance Procedures Periodic Maintenance Schedule: Detailed guidelines for routine checks, lubrication, filter changes, and adjustments. Engine Transmission Coverage Engine Rebuild: Complete procedures for engine disassembly, inspection, and reassembly. Drive System Coverage Drivetrain Maintenance: Covers front and rear drive systems, including differentials, axles, and CV joints. Suspension Steering Coverage Suspension Components: Detailed information on front and rear suspension, including shocks, A-arms, and bearings. Frame Controls Coverage Frame Inspection: Guidance on frame inspection, straightening, and repair. Indicators Coverage Control Systems: Information on throttle, brake, and shifter controls, as well as indicator lights. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable for hard copy reference or specific page printing. Binding Type Binding Suggestion: Recommended for printing and binding into a 3-ring binder for easy access. Paper Type Usage Environment: Suitable for viewing on various devices (PC, Mac, tablet, smartphone) or printing for use in a workshop environment. ⚙️ Engine Specifications Primary Engine Engine Family: Arctic Cat H1/H2 Series Performance Typical Displacement Range: 400cc to 1000cc (varies by model) Fuel System Fuel Delivery: Typically fuel injected (EFI), with specific injector types and pressure specifications detailed in the manual. Cooling System Cooling Type: Liquid-cooled, with detailed information on coolant types, capacities, and bleeding procedures. 🔧 Transmission Standard Transmission Types Covered: Both manual and automatic transmissions are covered, including CVT (Continuously Variable Transmission) systems and any manual shifting variants. Features Cvt Service: Detailed procedures for CVT belt inspection, replacement, clutch service, and drive/driven pulley maintenance. Gear Reduction Units: Information on gear reduction units and differential service. Fluid Specifications Transmission Fluid Type: Specific Arctic Cat recommended transmission and differential fluid specifications provided. 📐 Dimensions Exterior Body Style: ATV (Quad Bike) Weights Dry Weight Range: Varies by model, typically 600-800+ lbs (270-360+ kg), with specific dry weight for each model detailed in the manual's specifications section. Towing Capacity: Varies by model, typically 1000-1500 lbs (450-680 kg), with specific towing capacities listed. 🛡️ Safety Features Ratings Atv Safety Guidelines: While specific crash ratings aren't applicable like cars, the manual emphasizes safe operating practices and maintenance to ensure rider safety. Active Features Braking System: Details on hydraulic disc brakes (front and rear) including pad replacement, fluid bleeding, and caliper service. Passive Features Lighting System: Coverage of headlight, taillight, and brake light systems, including bulb replacement and wiring checks. 💡 Technology Features Infotainment Instrument Cluster: Details the function and...
This manual covers the 2009 ATV lineup, including the 400 TRV, 500, 500cc, 550 H1, 550 H1 TRV, 700 H1, 700 H1 Cruiser, Thundercat, and 1000 H2 Cruiser models. has a long-standing reputation in powersports, originating from snowmobiles and expanding into ATVs with a focus on performance and utility, with their ATVs typically manufactured in the United States. The 2009 ATV models represent a mature offering, incorporating advancements in engine technology, suspension, and rider comfort across various displacement classes from 400cc to 1000cc, featuring H1 and H2 series engines, typically fuel-injected and liquid-cooled. These All-Terrain Vehicles are designed for a range of uses, from recreational trail riding to demanding utility tasks, with towing capacities often ranging from 1000 to 1500 lbs.
This comprehensive, 355-page Original Factory Service Manual in English provides professional-grade repair and maintenance information for DIY enthusiasts, home mechanics, and professional service centers. It offers step-by-step repair instructions for all major components and systems, including detailed guidelines for routine checks, lubrication, and adjustments, as well as complete procedures for engine disassembly and reassembly. The manual covers electrical system diagnostics, wiring diagrams, drivetrain maintenance, suspension and steering components, frame inspection, and troubleshooting for mechanical and electrical issues. It also includes specific information on CVT service, brake systems, lighting, and fluid specifications, aiming to help owners maintain and repair their vehicles effectively, saving costs compared to dealership service.
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
ATV 400/500/550/700/1000
Year:
2009
Vehicle Type:
All-Terrain Vehicle (ATV)
👋 Introduction
Market Position
Target User:
DIY enthusiasts, home mechanics, and professional service centers seeking factory-level repair information.
Competitive Analysis
Value Proposition:
Provides professional-grade repair and maintenance information at a fraction of the cost of dealership service, saving owners significant money.
Key Features
Visual Aids:
Includes exploded views for simplified understanding of component relationships and assembly.
Completeness:
Extremely comprehensive, covering all aspects of maintenance and repair for the specified models.
Comprehensive electrical system diagnostics, wiring diagrams, and component troubleshooting included.
Procedures Included
Repair Procedures:
Step-by-step repair instructions for all major components and systems.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics and troubleshooting for mechanical and electrical issues.
Maintenance Procedures
Periodic Maintenance Schedule:
Detailed guidelines for routine checks, lubrication, filter changes, and adjustments.
Engine Transmission Coverage
Engine Rebuild:
Complete procedures for engine disassembly, inspection, and reassembly.
Drive System Coverage
Drivetrain Maintenance:
Covers front and rear drive systems, including differentials, axles, and CV joints.
Suspension Steering Coverage
Suspension Components:
Detailed information on front and rear suspension, including shocks, A-arms, and bearings.
Frame Controls Coverage
Frame Inspection:
Guidance on frame inspection, straightening, and repair.
Indicators Coverage
Control Systems:
Information on throttle, brake, and shifter controls, as well as indicator lights.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable for hard copy reference or specific page printing.
Binding Type
Binding Suggestion:
Recommended for printing and binding into a 3-ring binder for easy access.
Paper Type
Usage Environment:
Suitable for viewing on various devices (PC, Mac, tablet, smartphone) or printing for use in a workshop environment.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Arctic Cat H1/H2 Series
Performance
Typical Displacement Range:
400cc to 1000cc (varies by model)
Fuel System
Fuel Delivery:
Typically fuel injected (EFI), with specific injector types and pressure specifications detailed in the manual.
Cooling System
Cooling Type:
Liquid-cooled, with detailed information on coolant types, capacities, and bleeding procedures.
🔧 Transmission
Standard
Transmission Types Covered:
Both manual and automatic transmissions are covered, including CVT (Continuously Variable Transmission) systems and any manual shifting variants.
Features
Cvt Service:
Detailed procedures for CVT belt inspection, replacement, clutch service, and drive/driven pulley maintenance.
Gear Reduction Units:
Information on gear reduction units and differential service.
Fluid Specifications
Transmission Fluid Type:
Specific Arctic Cat recommended transmission and differential fluid specifications provided.
📐 Dimensions
Exterior
Body Style:
ATV (Quad Bike)
Weights
Dry Weight Range:
Varies by model, typically 600-800+ lbs (270-360+ kg), with specific dry weight for each model detailed in the manual's specifications section.
Towing Capacity:
Varies by model, typically 1000-1500 lbs (450-680 kg), with specific towing capacities listed.
🛡️ Safety Features
Ratings
Atv Safety Guidelines:
While specific crash ratings aren't applicable like cars, the manual emphasizes safe operating practices and maintenance to ensure rider safety.
Active Features
Braking System:
Details on hydraulic disc brakes (front and rear) including pad replacement, fluid bleeding, and caliper service.
Passive Features
Lighting System:
Coverage of headlight, taillight, and brake light systems, including bulb replacement and wiring checks.
💡 Technology Features
Infotainment
Instrument Cluster:
Details the function and troubleshooting of the instrument cluster, including speedometer, odometer, fuel gauge, and indicator lights.
Driver Assistance
Ignition System:
Covers CDI ignition system components, timing, and troubleshooting.
Connectivity
Lighting Control:
Information on headlight and taillight operation, including switch functions and electrical circuits.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 100 hours or annually, with specific recommendations for engine oil viscosity and API rating provided.
Fluid Specifications
Engine Oil Specification:
Manual specifies Arctic Cat's recommended engine oil viscosity grade (e.g., 0W-40, 10W-40) and API service classification.
Coolant Specification:
Requires a specific blend of antifreeze and distilled water, with the manual detailing the correct type (e.g., ethylene glycol-based) and mixture ratio.
Brake Fluid Specification:
Specifies DOT 3 or DOT 4 brake fluid, with detailed procedures for bleeding the hydraulic brake system.
Known Issues
Common Wear Items:
Manual guides inspection and replacement of common wear items such as brake pads, spark plugs, air filters, and CVT belts.
Electrical Troubleshooting:
Detailed troubleshooting charts for common electrical faults, including battery, charging system, and ignition issues.
Maintenance Schedule
Tune Up Procedures:
Covers spark plug gap and condition, valve clearance adjustments (if applicable), and general engine tuning.
Chassis Lubrication:
Provides points and schedule for chassis lubrication, including suspension and steering components.
📚 Vehicle History
Brand Heritage
Manufacturer Background:
Arctic Cat has a long history in powersports, originating from snowmobiles and expanding into ATVs with a focus on performance and utility.
Model Evolution
2009 Atv Lineup:
The 2009 ATV lineup represented a mature offering for Arctic Cat, incorporating advancements in engine technology (H1, H2), suspension, and rider comfort across various displacement classes.
Production
Manufacturing Origin:
Arctic Cat ATVs are typically manufactured in the United States.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2009 models are not detailed in the product description, Arctic Cat ATVs have historically received positive reviews for their performance and utility in the powersports industry.
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