🏷️ Basic Information Identification Make: Arctic Cat Model: 650 V-Twin 4x4 FIS Year: 2004 Product Name: Arctic Cat 2004 650 V 2 4X4 FIS CAT GREEN A2004ISR4BUSZ [Parts Manual] PDF Download Vin Code Partial: A2004ISR4BUSZ Color Code Partial: CAT GREEN Vehicle Type: ATV (All-Terrain Vehicle) Drive Type: 4x4 Special Features: FIS (Factory Installed Snowmobile, though applied here to ATV for component compatibility) 👋 Introduction Market Position Market Segment: Performance Utility ATV Competitive Analysis Competitors: Polaris Sportsman, Yamaha Grizzly, Can-Am Outlander Key Features Vehicle Vehicle Highlights: Powerful V-twin engine, robust 4x4 system, focus on utility and off-road capability. Key Features Manual Manual Value Proposition: Essential for identifying correct Arctic Cat parts for the 2004 650 V-Twin 4x4 FIS, ensuring proper maintenance and repair with detailed visual aids and part numbers. 📋 Manual Details Coverage Manual Type: Parts Manual Language: English Format: PDF Download Features: Detailed illustrations, exploded views, parts list, instant download, printable, zoomable, searchable text System Requirements Software Requirements: Adobe Reader, Foxit Reader or any other PDF reader 📖 Manual Coverage Systems Covered Engine Mechanical: Cam Chain, Crank Balancer, Crankshaft and Piston, Cylinder, Cylinder Head and Camshaft/Valve, Magneto Cover, Oil Filter/Pump, Water Pump, Starter Motor Fuel And Intake: Accelerator, Air Intake, Throttle Body, Gas Tank Cooling System Cooling: Cooling system components Electrical System Electrical: Battery and Starter Motor, Magneto, Wiring Harness Drivetrain Drivetrain: Drive Train, Front Drive Gearcase, Rear and Parking Brake, Secondary Drive, Secondary Transmission, Transmission Suspension And Steering Suspension Steering: Front Suspension, Rear Suspension, Steering, Sway Bar Chassis And Body Chassis Body: Canopy and Taillight, Cargo Box and Tailgate, Console, Floor Panel, Frame and Related Parts, Hood and Headlight, Seat, Tilt Frame Brakes Brakes: Front Brake, Rear and Parking Brake Wheels And Tires Wheels Tires: Wheel and Tire Procedures Included Disassembly Assembly: Overhaul, Disassembly and Assembly for all listed systems Parts Identification: Identification of all service replacement parts with detailed exploded views Technical Depth Depth: Comprehensive parts catalog for component identification, part numbers, and assembly order. Not a repair or diagnostic manual, but essential for parts ordering and understanding component relationships. 📊 Manual Specifications File Attributes File Format: PDF Print Quality: Printable, Zoomable Searchability: Searchable Text Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, 4-stroke Engine Displacement: 650 cc Performance Horsepower Est: Approximately 45-50 HP (Estimate based on common V-twin engines of the era) Torque Est: Torque figures are model-specific and not provided, but generally robust for utility tasks. Fuel System Fuel Delivery: Likely Carbureted (specific details not in product description, but typical for 2004) Cooling System Cooling Method: Liquid-cooled (implied by 'Cooling' in coverage) Ignition Ignition System: Electronic Ignition (implied by 'Magneto' coverage) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Gear Selection: High, Low, Neutral, Reverse (typical for utility ATVs) Features Drive Modes: 2WD/4WD selectable (implied by '4x4' and 'Drive Train' coverage) 📐 Dimensions Exterior Length Est: Estimated 80-85 inches (typical for this class) Width Est: Estimated 45-48 inches Height Est: Estimated 46-50 inches Weights Dry Weight Est: Estimated 600-650 lbs Towing Capacity Est: Typically around 1000-1500 lbs for this class Cargo Rack Capacity Front Est: Estimated 100 lbs Rack Capacity Rear Est: Estimated 200 lbs Wheels Tires Front Tire Size Est: 25x8-12 (common for this model/era) Rear Tire Size Est: 25x10-12 (common for this model/era) Wheel Bolt Pattern: 4x110mm (common for Arctic Cat ATVs of this period) 🛡️ Safety Features Ratings Safety Certifications: CE compliant (implied for European market sales, or common standard) Active Features Braking System: Hydraulic Disc Brakes (Front and Rear) Passive Features Lighting: Headlights and Taillight (as per manual coverage) Ergonomics: Designed for rider comfort and control during off-road use. 💡 Technology Features Infotainment Infotainment System: Not applicable. Primarily utility-focused ATV with basic instrumentation. Driver Assistance Driver Assistance Features: None. Standard mechanical systems. Connectivity Connectivity Options: None. 🔧 Maintenance Service Intervals Oil Change Interval Est: Every 100 hours or 6 months (typical for ATVs, refer to official service manual for exact). Spark Plug Replacement Est: Every 100-200 hours (typical) Fluid Specifications Engine Oil Type Est: SAE 5W-40 Synthetic or 10W-40 Synthetic (API SG or higher, refer to oil cap or manual) Coolant Type: Permanent type antifreeze (ethylene glycol based), 50/50 mix with distilled water. Transmission Oil Type Est: Arctic Cat specific gear oil or equivalent (refer to service manual for exact spec, often a high-quality gear oil) Brake Fluid Type: DOT 3 or DOT 4 Hydraulic Brake Fluid Known Issues Common Wear Items: V-belt (clutch belt) wear, suspension bushings, tie rod ends, brake pad wear. Regular inspection and replacement are crucial for optimal performance. Engine Longevity Tips: Proper warm-up and cool-down, regular oil and filter changes, and keeping air filter clean are key to the longevity of the V-twin engine. 📚 Vehicle History...