Manual Coverage
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Systems Covered
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Engine Systems:
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Engine System, Fuel Charging and Controls, Accessory Drive, Starting System, Engine Ignition, Engine Emission Control, Intake Air Distribution, Emissions, Electronic Engine Controls
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Drivetrain Systems:
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Driveline System, Driveshaft, Bearings, Manual Transmission, Clutch Controls
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Chassis Systems:
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Suspension, Wheels and Tyres, Brake System, Anti-Lock Control, Steering System
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Electrical Systems:
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Battery and Charging System, Lighting, Electrical Distribution, Electronic Feature Group, Information and Entertainment Systems, Instrument and Warning Systems
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Body Systems:
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Body System, Body Panels, Interior Trim, Mirrors, Seating, Glass, Frames and Mechanisms, Instrument Panel and Console, Wipers and Washers, Roof, Bumpers, Safety Belt System, Body Repairs, Metal Repairs, Subframe and Mounting System
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Climate Control:
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Climate Control System, Air Distribution, Control Components
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Procedures Included
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Maintenance Procedures:
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Scheduled maintenance, fluid changes, filter replacements, inspections
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Repair Procedures:
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Component removal, installation, adjustment, and overhaul
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Diagnostic Procedures:
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Troubleshooting guides, symptom analysis, fault code interpretation
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Technical Information:
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Jacking and Lifting, Noise Vibration and Harshness (NVH) analysis, Acceleration Control, Speed Control
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Technical Depth
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Depth:
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Dealer-level factory manual standard, covering all elements of service and repair
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Engine Specifications
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Primary Engine
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Engine Options:
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1.4L 16v FSI (petrol), 1.6L 16v FSI (petrol), 1.4L TDI (diesel), 1.9L TDI (diesel)
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Performance
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Engine Variations Covered:
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All petrol and diesel variations including specific engine codes and performance characteristics for each.
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Fuel System
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Fuel Delivery:
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Details on Bosch/Siemens common rail direct injection (TDI), and direct/indirect injection (FSI) systems.
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Technical Details
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Engine Management:
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Information on Engine Control Units (ECU), sensors, and actuators for engine control.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typically 15,000 km or 12 months, whichever comes first, depending on driving conditions (refer to specific engine type).
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Timing Belt Interval:
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For 1.6 FSI (chain-driven), no interval. For 1.4 TDI and 1.9 TDI (belt-driven), typically 90,000 km or 5 years.
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Fluid Specifications
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Engine Oil Specification:
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Refer to VW 502 00 or VW 503 00 specification for petrol engines, VW 505 00 or VW 507 00 for diesel engines (e.g., Castrol EDGE, Mobil 1 ESP). Consult manual for exact viscosity grades (e.g., 0W-30, 5W-40).
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Coolant Specification:
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G12 Plus (Pink) or G12 Evo (Purple), ethylene glycol based antifreeze (e.g., Audi G 012 A8M M1). Mix 50/50 with distilled water.
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Brake Fluid Specification:
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DOT 4 (e.g., Audi G 000 100 M2). Replace every 2 years.
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Transmission Fluid Manual:
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G 052 171 A2 (SAE 75W-80 GL-4) or equivalent.
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Transmission Fluid Automatic:
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G 052 180 A2 (ATF) for Multitronic CVT. Refer to manual for specific fluid type and change intervals.
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Known Issues
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Common Faults:
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Intermittent electrical issues, potential failure of the electric coolant pump (on some models), wear on suspension components, minor body trim issues.
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Tdi Specific Issues:
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Wear on turbocharger, potential issues with diesel particulate filter (if fitted to later models) or glow plugs.
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