BMW 3 Series E46 328i Coupe 1999-2005 Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E46 Variant: 328i Coupe Production Years Covered: 1999-2005 👋 Introduction Market Position Target Market: Performance luxury coupe segment Competitive Analysis Key Competitors: Mercedes-Benz C-Class Coupe, Audi A4 Avant/Coupe, Lexus IS Coupe Key Features Vehicle Appeal: Sporty handling, refined interior, strong inline-six engine performance Manual Value Proposition Diy Enablement: Empowers owners to perform maintenance and repairs, saving on labor costs Professional Resource: Provides comprehensive data and procedures for professional workshop use 📋 Manual Details Coverage Areas Coverage Scope: Complete Workshop Service and Repair Target Audience: Professional Technicians and DIY Enthusiasts Page Count Page Count Estimate: Hundreds (Specific count not provided, but implies comprehensive) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul of M52/M54 family engines Fuel System: Fuel injection, fuel pump, injectors, fuel pressure regulation Cooling System: Radiator, water pump, thermostat, hoses, coolant specifications Ignition System: Spark plugs, ignition coils, DME control Exhaust System: Catalytic converter, mufflers, exhaust manifold, O2 sensors Drivetrain: Transmission (manual/automatic), differential, driveshafts, CV joints Suspension: Front and rear suspension components, struts, shocks, bushings, alignment Steering: Power steering system, steering rack, tie rods, steering column Brakes: Brake fluid, calipers, rotors, pads, ABS system, DSC integration Electrical System: Battery, alternator, starter, wiring diagrams, fuses, relays HVAC: Climate control system, A/C compressor, refrigerant, blower motor Body And Chassis: Body panels, doors, hood, trunk, chassis components, corrosion protection Interior: Seats, trim panels, dashboard, airbags, seatbelts Lighting: Headlights, taillights, interior lighting, bulb specifications Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks Troubleshooting: Diagnostic procedures, fault code interpretation, symptom-based troubleshooting Repair: Step-by-step repair instructions for all major components and systems Disassembly Assembly: Detailed instructions for component removal and installation Diagnostics: Comprehensive diagnostic procedures utilizing factory tools and techniques Technical Depth Depth Level: In-depth, factory-level detail Diagrams Illustrations: Hundreds of high-quality diagrams, exploded views, and illustrations Wiring Diagrams: Includes detailed electrical system wiring diagrams Torque Specifications: All critical torque specifications for fasteners and components Clearances Tolerances: Precise mechanical clearances and tolerances for engine and chassis components 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Full Printable (Print entire manual or specific pages) Zoom Functionality: Yes (Zoom IN/OUT supported) Binding Type Binding Type Digital: Digital Download (No physical binding) Paper Type Paper Type Digital: N/A (Digital format) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: Compatible with All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code: M52TUB28 (common for 328i E46) Engine Type: 2.8L Inline 6-cylinder, DOHC, 24 valves Performance Horsepower Approx: 193 hp @ 5500 rpm Torque Approx: 206 lb-ft @ 3950 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Premium Unleaded Gasoline Cooling System Coolant Type: BMW Blue Antifreeze (G48 ethylene glycol based) Oil Specifications Engine Oil Type: Synthetic 5W-30 or 5W-40 (check owner's manual for specific BMW LL-01 approval) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual (e.g., Getrag 260/5 or ZF S5-31) Optional Transmission Type Optional: 5-speed Automatic (e.g., ZF 5HP19) Features Transmission Fluid Type: BMW ATF LT-2 or equivalent for automatic; Manual transmission fluid (e.g., Castrol TAF-X or equivalent) 📐 Dimensions Exterior Body Style: 2-door Coupe Weights Curb Weight Approx: 1500-1550 kg (3307-3417 lbs) 🛡️ Safety Features Ratings IIHS Front Crash Rating: Good (for models tested) Active Features Traction Control: Available (ASC+T - Automatic Stability Control + Traction) Electronic Stability Control: Available (DSC - Dynamic Stability Control) Passive Features Airbags: Driver, Passenger, Side airbags Seatbelts: 3-point inertia-reel seatbelts with pretensioners 💡 Technology Features Infotainment Infotainment System Availability: Optional Professional Navigation System, standard cassette/CD player Driver Assistance Cruise Control: Standard feature Connectivity Phone Integration: Optional Bluetooth preparation 🔧 Maintenance Service Intervals Oil Change Interval Recommendation: Every 7,500 - 10,000 miles or 12 months, whichever comes first, using synthetic oil. Spark Plug Replacement Interval: Approximately 60,000 miles (check manual for specific plug type) Coolant Flush Interval: Every 2-3 years or 30,000-50,000 miles. Fluid Specifications Brake Fluid Type: DOT 4 (refer to manual for specific BMW specification) Power Steering Fluid: BMW Power Steering Fluid or Pentosin CHF 11S (check manual) Known Issues Common E46 Issues: Coolant expansion tank leaks, VANOS (Variable Valve Timing) solenoid issues, oil filter housing gasket leaks, subframe cracking (rear), window regulator failures, ABS/DSC sensor failures, CCV (Crankcase Ventilation) system clogging. Preventative Maintenance Ccv System Maintenance: Regular inspection and replacement of the CCV system and hoses is crucial for engine health. 📚 Vehicle History Brand Heritage Brand Legacy: BMW is renowned for its 'Ultimate Driving Machine' slogan, emphasizing performance, handling, and engineering. Model Evolution E46 Generation Introduction: The E46 generation debuted in 1998, replacing the E36. The 328i was a significant model within this generation, known for its blend of power...
Regular inspection and replacement of the CCV system and hoses is crucial for engine health.
📚 Vehicle History
Brand Heritage
Brand Legacy:
BMW is renowned for its 'Ultimate Driving Machine' slogan, emphasizing performance, handling, and engineering.
Model Evolution
E46 Generation Introduction:
The E46 generation debuted in 1998, replacing the E36. The 328i was a significant model within this generation, known for its blend of power and refinement.
Production
Manufacturing Locations:
Primarily Germany (e.g., Munich, Dingolfing)
🏆 Awards & Recognition
Recognitions
Car And Driver 5Best Cars:
The E46 3 Series was frequently named to Car and Driver's 10Best list during its production run, highlighting its class-leading dynamics.
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