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1999 2005 BMW 3 Series E46 Complete Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Generation Generation Code: E46 Generation Years: 1998-2006 (Global production, with North American introduction in 1999 for sedan) 👋 Introduction Market Position Market Segment: Compact Executive Car (Entry-level Luxury) Competitive Analysis Key Competitors: Audi A4, Mercedes-Benz C-Class, Lexus IS, Acura TL, Infiniti G Sedan Key Features Driving Dynamics: Renowned for its balanced chassis, precise steering, and engaging driving experience, characteristic of BMW's 'Ultimate Driving Machine' philosophy. Design Philosophy: Clean, elegant, and timeless design, evolving the BMW aesthetic with a focus on sportiness and luxury. Powertrain Options: Wide range of inline-four and inline-six gasoline engines, known for their smoothness, power delivery, and efficiency for their class. 📋 Manual Details Coverage Areas Vehicle Years Covered: 1999-2005 Body Styles Covered: Sedan, Coupe, Convertible, Touring (Wagon), Hatchback (Europe, South Africa, Australia, New Zealand only) Page Count Page Count: Not Specified (Digital PDF) Manual Type Manual Type: Factory Workshop Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Compatibility: All Versions of Windows & Mac Required Software: Adobe PDF Reader, WinZip 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (M43, M52TU, M54, M56, M62TU, S54), Engine management systems (DME), Fuel system, Exhaust system, Cooling system, Lubrication system, Transmission (manual and automatic), Drivetrain (rear-wheel drive, xDrive for some models not explicitly stated for E46 but common in brand) Chassis: Suspension (front and rear), Steering system, Brake system (hydraulic, ABS, DSC), Wheels and Tires Electrical: Wiring diagrams, Lighting, Ignition system, Charging system, Starter system, Instrument cluster, Power windows, Central locking, Climate control, Audio system, DME, ABS/DSC modules, SRS (Airbag) system, Cruise control Body: Body panels, Doors, Hood, Trunk, Bumpers, Glass, Interior trim, Seats, Convertible top (if applicable), Chassis and frame Procedures Included Maintenance: Routine inspections, Oil and filter changes, Air filter replacement, Spark plug replacement, Brake fluid flush, Coolant flush, Transmission fluid changes, Differential fluid changes, Wiper blade replacement, Battery maintenance Repair And Rebuild: Engine overhaul, Cylinder head repair, Piston and connecting rod service, Crankshaft service, Valve train service, Transmission overhaul, Differential overhaul, Brake component replacement (pads, rotors, calipers, lines), Suspension component replacement (shocks, struts, control arms, bushings), Steering rack replacement, Electrical component diagnosis and replacement, Body panel repair and replacement, Convertible top mechanism repair Diagnostics And Troubleshooting: Diagnostic trouble codes (DTCs) interpretation, Fault finding for engine, transmission, ABS, SRS, and other electronic systems, Troubleshooting electrical circuits, Diagnosing mechanical failures Technical Depth Depth: Comprehensive, covering from basic maintenance to in-depth component removal, installation, and overhaul. Includes detailed specifications, torque values, and diagnostic procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality: Printable (High Resolution) Searchability: Likely text-searchable within the PDF, facilitating quick information retrieval. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Common Engines: 2.5L Inline-6 (M54B25), 3.0L Inline-6 (M54B30), 2.8L Inline-6 (M52TUB28), 2.0L Inline-4 (M54B20/M43B20), M3 models featured the S54 3.2L Inline-6. Performance Typical Horsepower Range: 148 hp (2.0L) to 333 hp (S54 M3) Typical Torque Range: 145 lb-ft (2.0L) to 262 lb-ft (S54 M3) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Recommended Fuel: Premium Unleaded Gasoline (91 octane or higher) Engine Management Dme Type: Bosch Motronic (specific version varies by engine) 🔧 Transmission Standard Standard Transmission: 5-speed Manual (Getrag S5D series), 6-speed Manual (on some later M3 models) Optional Optional Transmission: 5-speed Automatic (Steptronic on later models) Features Transmission Fluid Type: BMW recommends specific ATF fluids (e.g., LT-3 or equivalent for automatics), and manual transmission fluid (e.g., BMW MTF LT-2 or equivalent). Rear Axle Ratio: Varies by model and transmission, typically ranging from 3.08:1 to 3.46:1 for non-M models. 📐 Dimensions Exterior Length: Varies by body style (e.g., Sedan ~177 inches, Coupe ~181 inches) Width: Varies by body style (e.g., Sedan ~68.5 inches) Height: Varies by body style (e.g., Sedan ~56 inches) Wheelbase Wheelbase: Varies by body style (e.g., Sedan ~108.7 inches) Weights Curb Weight Range: Approx. 3,100 - 3,700 lbs (depending on engine and body style) 🛡️ Safety Features Ratings NHTSA Ratings: Overall: 4 Stars (Sedan, driver's side frontal crash). Front passenger: 5 Stars. Active Features Stability Control: Dynamic Stability Control (DSC) standard on most models, Antilock Braking System (ABS) standard. Traction Control: Automatic Stability Control and Traction (ASC+T) or DSC. Passive Features Airbags: Frontal airbags for driver and passenger, optional side-impact airbags. Seatbelts: 3-point inertia-reel seatbelts with pretensioners and force limiters. 💡 Technology Features Infotainment Audio System: Standard cassette or CD player, optional premium sound systems (e.g., Harman Kardon), optional navigation system (CCC unit in later models). Driver Assistance Cruise Control: Standard cruise control, optional adaptive cruise control not typical for this generation. Connectivity Bluetooth: Optional Bluetooth hands-free connectivity (via BMW Assist or aftermarket solutions). Climate Control HVAC: Manual climate control or optional Automatic climate control with cabin air filtration. 🔧 Maintenance Service Intervals Oil Change...
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Sku: 146352
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1999 2005 BMW 3 Series E46 Complete Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Generation
Generation Code:
E46
Generation Years:
1998-2006 (Global production, with North American introduction in 1999 for sedan)
👋 Introduction
Market Position
Market Segment:
Compact Executive Car (Entry-level Luxury)
Competitive Analysis
Key Competitors:
Audi A4, Mercedes-Benz C-Class, Lexus IS, Acura TL, Infiniti G Sedan
Key Features
Driving Dynamics:
Renowned for its balanced chassis, precise steering, and engaging driving experience, characteristic of BMW's 'Ultimate Driving Machine' philosophy.
Design Philosophy:
Clean, elegant, and timeless design, evolving the BMW aesthetic with a focus on sportiness and luxury.
Powertrain Options:
Wide range of inline-four and inline-six gasoline engines, known for their smoothness, power delivery, and efficiency for their class.
📋 Manual Details
Coverage Areas
Vehicle Years Covered:
1999-2005
Body Styles Covered:
Sedan, Coupe, Convertible, Touring (Wagon), Hatchback (Europe, South Africa, Australia, New Zealand only)
Page Count
Page Count:
Not Specified (Digital PDF)
Manual Type
Manual Type:
Factory Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Compatibility:
All Versions of Windows & Mac
Required Software:
Adobe PDF Reader, WinZip
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (M43, M52TU, M54, M56, M62TU, S54), Engine management systems (DME), Fuel system, Exhaust system, Cooling system, Lubrication system, Transmission (manual and automatic), Drivetrain (rear-wheel drive, xDrive for some models not explicitly stated for E46 but common in brand)
Chassis:
Suspension (front and rear), Steering system, Brake system (hydraulic, ABS, DSC), Wheels and Tires
Electrical:
Wiring diagrams, Lighting, Ignition system, Charging system, Starter system, Instrument cluster, Power windows, Central locking, Climate control, Audio system, DME, ABS/DSC modules, SRS (Airbag) system, Cruise control
Body:
Body panels, Doors, Hood, Trunk, Bumpers, Glass, Interior trim, Seats, Convertible top (if applicable), Chassis and frame
Procedures Included
Maintenance:
Routine inspections, Oil and filter changes, Air filter replacement, Spark plug replacement, Brake fluid flush, Coolant flush, Transmission fluid changes, Differential fluid changes, Wiper blade replacement, Battery maintenance
Repair And Rebuild:
Engine overhaul, Cylinder head repair, Piston and connecting rod service, Crankshaft service, Valve train service, Transmission overhaul, Differential overhaul, Brake component replacement (pads, rotors, calipers, lines), Suspension component replacement (shocks, struts, control arms, bushings), Steering rack replacement, Electrical component diagnosis and replacement, Body panel repair and replacement, Convertible top mechanism repair
Diagnostics And Troubleshooting:
Diagnostic trouble codes (DTCs) interpretation, Fault finding for engine, transmission, ABS, SRS, and other electronic systems, Troubleshooting electrical circuits, Diagnosing mechanical failures
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to in-depth component removal, installation, and overhaul. Includes detailed specifications, torque values, and diagnostic procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality:
Printable (High Resolution)
Searchability:
Likely text-searchable within the PDF, facilitating quick information retrieval.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Common Engines:
2.5L Inline-6 (M54B25), 3.0L Inline-6 (M54B30), 2.8L Inline-6 (M52TUB28), 2.0L Inline-4 (M54B20/M43B20), M3 models featured the S54 3.2L Inline-6.
Performance
Typical Horsepower Range:
148 hp (2.0L) to 333 hp (S54 M3)
Typical Torque Range:
145 lb-ft (2.0L) to 262 lb-ft (S54 M3)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher)
Engine Management
Dme Type:
Bosch Motronic (specific version varies by engine)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual (Getrag S5D series), 6-speed Manual (on some later M3 models)
Optional
Optional Transmission:
5-speed Automatic (Steptronic on later models)
Features
Transmission Fluid Type:
BMW recommends specific ATF fluids (e.g., LT-3 or equivalent for automatics), and manual transmission fluid (e.g., BMW MTF LT-2 or equivalent).
Rear Axle Ratio:
Varies by model and transmission, typically ranging from 3.08:1 to 3.46:1 for non-M models.
📐 Dimensions
Exterior
Length:
Varies by body style (e.g., Sedan ~177 inches, Coupe ~181 inches)
Width:
Varies by body style (e.g., Sedan ~68.5 inches)
Height:
Varies by body style (e.g., Sedan ~56 inches)
Wheelbase
Wheelbase:
Varies by body style (e.g., Sedan ~108.7 inches)
Weights
Curb Weight Range:
Approx. 3,100 - 3,700 lbs (depending on engine and body style)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Overall: 4 Stars (Sedan, driver's side frontal crash). Front passenger: 5 Stars.
Active Features
Stability Control:
Dynamic Stability Control (DSC) standard on most models, Antilock Braking System (ABS) standard.
Traction Control:
Automatic Stability Control and Traction (ASC+T) or DSC.
Passive Features
Airbags:
Frontal airbags for driver and passenger, optional side-impact airbags.
Seatbelts:
3-point inertia-reel seatbelts with pretensioners and force limiters.
💡 Technology Features
Infotainment
Audio System:
Standard cassette or CD player, optional premium sound systems (e.g., Harman Kardon), optional navigation system (CCC unit in later models).
Driver Assistance
Cruise Control:
Standard cruise control, optional adaptive cruise control not typical for this generation.
Connectivity
Bluetooth:
Optional Bluetooth hands-free connectivity (via BMW Assist or aftermarket solutions).
Climate Control
HVAC:
Manual climate control or optional Automatic climate control with cabin air filtration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
BMW Condition Based Service (CBS) system typically suggests every 10,000-15,000 miles or annually, depending on driving conditions.
Spark Plug Replacement:
Generally around 60,000 miles for iridium plugs, earlier for platinum plugs.
Coolant Flush Interval:
BMW Blue coolant typically recommended at 4 years/50,000 miles, then every 2 years thereafter.
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) or LL-04 compliant synthetic oil, viscosity typically 5W-30 or 0W-30, depending on climate and specific engine.
Brake Fluid Type:
DOT 4
Power Steering Fluid:
BMW Power Steering Fluid (or Dexron III ATF for earlier models).
Known Issues
Common Problems:
Cracked plastic coolant expansion tanks, cooling system leaks (water pump, hoses), VANOS solenoid issues (especially on M54 engines), oil leaks (valve cover gasket, oil pan gasket), ABS/DSC sensor failures, window regulator failures, front control arm bushings ('smiley face' bushings), subframe mounting cracks (particularly on coupes/convertibles).
Preventative Maintenance
Recommended Checks:
Regular inspection of cooling system components, VANOS unit, subframe mounting points, and drive belts.
📚 Vehicle History
Brand Heritage
Brand Identity:
BMW (Bayerische Motoren Werke AG) is a German luxury and performance automobile manufacturer, established in 1916.
Model Evolution
Predecessor:
E36 3 Series
Successor:
E90 3 Series (Sedan), E92 3 Series (Coupe), E93 3 Series (Convertible)
Production
Production Period:
1998-2006
Manufacturing Locations:
Germany (Munich, Dingolfing, Regensburg), South Africa (Rosslyn), Austria (Graz, Magna Steyr for convertibles), USA (Spartanburg for specific models/variants, though E46 primarily Europe).
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Several E46 3 Series models, particularly the 330i and M3, were frequently listed on Car and Driver's 10Best lists during their production years.
Ratings
Consumer Reports:
Generally received good to very good ratings for reliability and performance from sources like Consumer Reports, though some model years and specific components had noted issues.
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