BMW 320 320i 1987-1991 Workshop Repair Service Manual
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🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Variant:
320i
Codes
Chassis Code:
E30
Generation
Production Years:
1987-1991
👋 Introduction
Market Position
Target Audience:
Professional mechanical technicians and experienced DIY enthusiasts
Competitive Analysis
Advantage:
Provides dealership-level service information for DIY repair and maintenance, saving costs
Key Features
Emphasis:
Highlights specific aspects of BMW product service and repair
Safety Notation:
Utilizes WARNING, CAUTION, and NOTE symbols for critical information
Information Reliability:
Aimed at providing the most reliable information for optimal vehicle performance
📋 Manual Details
Coverage Areas
Years Covered:
1987, 1988, 1989, 1990, 1991
Page Count
Page Count:
227
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Includes Engine Tune-ups, Repair, and Overhaul
Fuel System:
Detailed procedures for fuel injection, pump, and lines
Ignition System:
Covers ignition timing, components, and troubleshooting
Lubrication System:
Oil system maintenance, pump, and filter replacement
Exhaust System:
Repair and replacement of exhaust components
Electrical System:
Comprehensive coverage of wiring diagrams, components, and troubleshooting
Body:
Includes body panel repair, interior, and exterior components
Transmission:
Covers repair and overhaul of transmission systems
Brakes:
Includes front disc and rear drum brake system repair and maintenance
Suspension:
Covers front MacPherson struts and rear semi-trailing arm suspension repair
Steering:
Includes steering box/rack and pinion maintenance and repair
Procedures Included
Maintenance:
Routine maintenance and servicing procedures
Repair:
Diagnostic and repair procedures for common and complex issues
Removal Installation:
Step-by-step removal and installation of major components
Assembly Disassembly:
Detailed disassembly and reassembly instructions for various assemblies
Troubleshooting:
Diagnostic flowcharts and troubleshooting guides for common faults
Technical Depth
Depth:
Detailed procedures suitable for professional technicians and knowledgeable DIYers
Special Tools:
Identifies and illustrates BMW special tools required for specific repairs
Proprietary Components:
Includes instructions for proprietary BMW components and supplier component information
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Likely searchable, dependent on PDF creation
Print Quality
Printable:
Yes
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Delivery
Delivery Method:
Fast and Free Electronic Delivery via Email
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder
Displacement:
2.0 Liters (1990 cc)
Engine Code:
M10 (typically)
Performance
Horsepower:
Approx. 104-105 hp (dependent on market and specific year)
Torque:
Approx. 116-118 lb-ft (dependent on market and specific year)
Fuel System
Fuel Delivery:
Bosch L-Jetronic Fuel Injection
Fuel Type:
Unleaded Gasoline
Lubrication
Oil Capacity:
Approx. 4.5 liters (4.8 US quarts) with filter (verify specific model year)
Cooling System
Coolant Capacity:
Approx. 7.0 liters (7.4 US quarts) (verify specific model year)
🔧 Transmission
Standard
Transmission Type:
4-speed Manual Transmission
Optional
Transmission Type:
3-speed Automatic Transmission (optional)
Features
Clutch Type:
Single dry plate, hydraulically operated
Fluid Specification
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or SAE 80W-90 (verify specific manual recommendation)
Automatic Transmission Fluid:
Dexron III or equivalent (verify specific manual recommendation)
📐 Dimensions
Exterior
Length:
Approx. 4355 mm (171.5 in)
Width:
Approx. 1675 mm (66.0 in)
Height:
Approx. 1380 mm (54.3 in)
Weights
Curb Weight:
Approx. 1150 kg (2535 lbs) (manual transmission)
Wheels Tires
Wheel Bolt Pattern:
5 x 120 mm
Standard Tire Size:
175/70 R14 (often)
💡 Technology Features
Infotainment
Original Audio System:
Basic AM/FM radio with cassette player, optional premium sound systems
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available as an option on some models/years
Connectivity
Connectivity Features:
No modern connectivity features (Bluetooth, USB) in original configuration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 6-12 months (refer to manual for precise recommendations)
Spark Plug Replacement:
Refer to manual, typically around 30,000 miles for standard plugs
Timing Belt Replacement:
Not applicable for M10 engine (uses timing chain)
Fluid Specifications
Engine Oil Type:
10W-40 or 15W-40 (API SG/SH or higher) (verify specific manual recommendation)
Brake Fluid Type:
DOT 3 or DOT 4 (verify specific manual recommendation)
Coolant Type:
Ethylene glycol-based antifreeze (BMW Blue or equivalent)
Known Issues
Common Problems:
Cooling system leaks (hoses, radiator, water pump), fuel distributor issues, rust (wheel wells, rocker panels), worn front control arm bushings, heater control valve failure.
Electrical Quirks:
Flickering dashboard lights, issues with door lock actuators due to age.
Technical Tips
Torque Wrench Importance:
Emphasized for ensuring fasteners are tightened to specification, crucial for engine and suspension components.
📚 Vehicle History
Brand Heritage
Brand Philosophy:
Performance, Engineering Excellence, Driving Dynamics
Model Evolution
E30 Generation:
The E30 generation is highly regarded for its balance and build quality, representing a successful era for BMW's compact executive car.
Production
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
E30 Reputation:
The E30 platform is widely acclaimed in automotive circles for its driving dynamics and build quality, often considered a modern classic.
Professional mechanical technicians and experienced DIY enthusiasts
Competitive Analysis
Advantage:
Provides dealership-level service information for DIY repair and maintenance, saving costs
Key Features
Emphasis:
Highlights specific aspects of BMW product service and repair
Safety Notation:
Utilizes WARNING, CAUTION, and NOTE symbols for critical information
Information Reliability:
Aimed at providing the most reliable information for optimal vehicle performance
📋 Manual Details
Coverage Areas
Years Covered:
1987, 1988, 1989, 1990, 1991
Page Count
Page Count:
227
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Includes Engine Tune-ups, Repair, and Overhaul
Fuel System:
Detailed procedures for fuel injection, pump, and lines
Ignition System:
Covers ignition timing, components, and troubleshooting
Lubrication System:
Oil system maintenance, pump, and filter replacement
Exhaust System:
Repair and replacement of exhaust components
Electrical System:
Comprehensive coverage of wiring diagrams, components, and troubleshooting
Body:
Includes body panel repair, interior, and exterior components
Transmission:
Covers repair and overhaul of transmission systems
Brakes:
Includes front disc and rear drum brake system repair and maintenance
Suspension:
Covers front MacPherson struts and rear semi-trailing arm suspension repair
Steering:
Includes steering box/rack and pinion maintenance and repair
Procedures Included
Maintenance:
Routine maintenance and servicing procedures
Repair:
Diagnostic and repair procedures for common and complex issues
Removal Installation:
Step-by-step removal and installation of major components
Assembly Disassembly:
Detailed disassembly and reassembly instructions for various assemblies
Troubleshooting:
Diagnostic flowcharts and troubleshooting guides for common faults
Technical Depth
Depth:
Detailed procedures suitable for professional technicians and knowledgeable DIYers
Special Tools:
Identifies and illustrates BMW special tools required for specific repairs
Proprietary Components:
Includes instructions for proprietary BMW components and supplier component information
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Likely searchable, dependent on PDF creation
Print Quality
Printable:
Yes
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Delivery
Delivery Method:
Fast and Free Electronic Delivery via Email
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder
Displacement:
2.0 Liters (1990 cc)
Engine Code:
M10 (typically)
Performance
Horsepower:
Approx. 104-105 hp (dependent on market and specific year)
Torque:
Approx. 116-118 lb-ft (dependent on market and specific year)
Fuel System
Fuel Delivery:
Bosch L-Jetronic Fuel Injection
Fuel Type:
Unleaded Gasoline
Lubrication
Oil Capacity:
Approx. 4.5 liters (4.8 US quarts) with filter (verify specific model year)
Cooling System
Coolant Capacity:
Approx. 7.0 liters (7.4 US quarts) (verify specific model year)
🔧 Transmission
Standard
Transmission Type:
4-speed Manual Transmission
Optional
Transmission Type:
3-speed Automatic Transmission (optional)
Features
Clutch Type:
Single dry plate, hydraulically operated
Fluid Specification
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or SAE 80W-90 (verify specific manual recommendation)
Automatic Transmission Fluid:
Dexron III or equivalent (verify specific manual recommendation)
📐 Dimensions
Exterior
Length:
Approx. 4355 mm (171.5 in)
Width:
Approx. 1675 mm (66.0 in)
Height:
Approx. 1380 mm (54.3 in)
Weights
Curb Weight:
Approx. 1150 kg (2535 lbs) (manual transmission)
Wheels Tires
Wheel Bolt Pattern:
5 x 120 mm
Standard Tire Size:
175/70 R14 (often)
💡 Technology Features
Infotainment
Original Audio System:
Basic AM/FM radio with cassette player, optional premium sound systems
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available as an option on some models/years
Connectivity
Connectivity Features:
No modern connectivity features (Bluetooth, USB) in original configuration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 6-12 months (refer to manual for precise recommendations)
Spark Plug Replacement:
Refer to manual, typically around 30,000 miles for standard plugs
Timing Belt Replacement:
Not applicable for M10 engine (uses timing chain)
Fluid Specifications
Engine Oil Type:
10W-40 or 15W-40 (API SG/SH or higher) (verify specific manual recommendation)
Brake Fluid Type:
DOT 3 or DOT 4 (verify specific manual recommendation)
Coolant Type:
Ethylene glycol-based antifreeze (BMW Blue or equivalent)
Known Issues
Common Problems:
Cooling system leaks (hoses, radiator, water pump), fuel distributor issues, rust (wheel wells, rocker panels), worn front control arm bushings, heater control valve failure.
Electrical Quirks:
Flickering dashboard lights, issues with door lock actuators due to age.
Technical Tips
Torque Wrench Importance:
Emphasized for ensuring fasteners are tightened to specification, crucial for engine and suspension components.