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BMW 325 325i 1998 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 325i Model Variant: 325 Year: 1998 Codes Chassis Code: E36 👋 Introduction Market Position Vehicle Class: Compact Executive Sedan/Coupe/Convertible Segment Competitors: Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus ES (V20), Infiniti G20 Key Features Driving Dynamics: Renowned for balanced chassis, rear-wheel drive, precise steering, and engaging driving experience Engine Heritage: Part of BMW's inline-six engine legacy, known for smoothness and power delivery Build Quality: Typically high BMW build quality, durable materials, and solid construction Competitive Analysis Bmw Advantage: Superior driving dynamics and sportier feel compared to many rivals 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: Likely Digital (PDF) or Printed Book Page Count Page Count Estimate: Comprehensive (typically 500+ pages for a full workshop manual) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, tuning, cooling system, fuel system, lubrication system, emission control systems, engine management (DME), ignition system Transmission: Manual and Automatic transmission service, repair, diagnostics, clutch system, shift linkage, torque converter, transmission fluid and cooling Drivetrain: Driveshaft, universal joints, differential, axles, wheel bearings, half-shafts Suspension: Front and rear suspension components, control arms, springs, shock absorbers, struts, bushings, alignment specifications Steering: Power steering system, steering rack, tie rods, steering column, steering wheel, fluid types and bleeding procedures Brakes: Front and rear brake systems (discs), ABS (Anti-lock Braking System), brake fluid specifications, caliper overhaul, rotor replacement, brake pad replacement, bleeding procedures Electrical: Complete wiring diagrams, fuse box layouts, relay functions, starter motor, alternator, battery system, lighting system, power windows, power locks, dashboard instruments, sensors, diagnostic connectors (OBD-I / OBD-II depending on exact implementation) Body: Body panel removal and installation, door mechanisms, window regulators, bumpers, trim, hinges, latches, seals, body repair, rust prevention Climate Control: Air conditioning system (R134a), heater core, blower motor, HVAC controls, refrigerant charging and recovery Interior: Seat removal and installation, dashboard removal, interior trim, airbags (safety precautions emphasized) Procedures Included Maintenance: Oil and filter changes, spark plug replacement, air filter replacement, coolant flush, brake fluid change, differential fluid change, transmission fluid change, belt inspection and replacement Troubleshooting: Diagnostic charts, symptom-based troubleshooting guides, common fault diagnosis Repair: Component removal and installation, overhaul procedures for major systems, wiring repairs, bodywork repairs Diagnostics: Use of diagnostic tools, interpreting fault codes, sensor testing, system checks Technical Depth Depth Level: Comprehensive Professional Workshop Level Rebuild Procedures: Likely includes complete engine and transmission rebuild procedures with detailed specifications Torque Specifications: All critical fasteners and components Electrical Diagrams: Detailed wiring schematics for all vehicle systems 📊 Manual Specifications File Format File Type: Typically PDF for digital copies, professionally bound for printed versions Print Quality Print Quality: High-resolution diagrams and clear text (for quality reproductions) Binding Type Binding Type: Spiral-bound or perfect-bound for printed copies, allowing lay-flat use in a workshop Paper Type Paper Type: Durable, laminated pages or high-quality paper stock for workshop use ⚙️ Engine Specifications Primary Engine Engine Code: M52B25 Engine Type: Naturally Aspirated Inline-6 Cylinder Displacement: 2494 cc (2.5 Liters) Bore X Stroke: 84 mm x 75 mm Compression Ratio: 10.2:1 Performance Horsepower: 189 hp @ 5900 rpm Torque: 181 lb-ft @ 4200 rpm Fuel System Fuel Injection: Multi-point Fuel Injection (Bosch Motronic) Fuel Type: Premium Unleaded (91 octane or higher recommended) Engine Management Engine Control Unit: BMW Engine Control Unit (DME) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Optional Transmission Type Optional: 4-speed Automatic (Steptronic on later models, though likely traditional auto for '98) Features Rear Axle Ratio: Typically 3.46:1 for manual, 3.38:1 for automatic (check specific models) Fluid Specifications Automatic Transmission Fluid: BMW LT-3 (or equivalent Dexron III) Manual Transmission Fluid: BMW Synchromesh Oil (or equivalent API GL-4/GL-5) 📐 Dimensions Exterior Wheelbase: 107.1 inches (2720 mm) Length: 174.5 inches (4432 mm) Width: 69.1 inches (1755 mm) Height: 55.2 inches (1402 mm) Weights Curb Weight: Approximately 3200-3400 lbs (depending on body style and equipment) Wheels Tires Standard Wheel Size: 15-inch or 16-inch alloy Standard Tire Size: 205/60R15 or 205/55R16 (depending on trim/options) Bolt Pattern: 5x120 mm 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4-star (for comparable E36 models) NHTSA Frontal Impact Passenger: 4-star (for comparable E36 models) Active Features ABS: Standard Anti-lock Braking System (ABS) Passive Features Airbags: Driver and front passenger airbags Seatbelts: Front 3-point seat belts with pre-tensioners, rear 3-point seat belts 💡 Technology Features Infotainment Audio System: Stock BMW audio system (options may include premium sound packages with amplifiers) Navigation: Optional factory navigation system (rare for this year and model) Driver Assistance Traction Control: Optional ASC+T (Automatic Stability Control + Traction) Connectivity Phone Integration: Optional integrated cellular phone preparation 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500 - 10,000 miles or annually, depending on driving conditions (refer to manual for specific 'Condition Based Service' alerts if applicable) Spark Plug Replacement: Approximately 60,000 miles (platinum or iridium plugs) Coolant Flush Interval:...
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BMW 325 325i 1998 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
325i
Model Variant:
325
Year:
1998
Codes
Chassis Code:
E36
👋 Introduction
Market Position
Vehicle Class:
Compact Executive Sedan/Coupe/Convertible
Segment Competitors:
Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus ES (V20), Infiniti G20
Key Features
Driving Dynamics:
Renowned for balanced chassis, rear-wheel drive, precise steering, and engaging driving experience
Engine Heritage:
Part of BMW's inline-six engine legacy, known for smoothness and power delivery
Build Quality:
Typically high BMW build quality, durable materials, and solid construction
Competitive Analysis
Bmw Advantage:
Superior driving dynamics and sportier feel compared to many rivals
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
Likely Digital (PDF) or Printed Book
Page Count
Page Count Estimate:
Comprehensive (typically 500+ pages for a full workshop manual)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnostics, tuning, cooling system, fuel system, lubrication system, emission control systems, engine management (DME), ignition system
Transmission:
Manual and Automatic transmission service, repair, diagnostics, clutch system, shift linkage, torque converter, transmission fluid and cooling
Drivetrain:
Driveshaft, universal joints, differential, axles, wheel bearings, half-shafts
Suspension:
Front and rear suspension components, control arms, springs, shock absorbers, struts, bushings, alignment specifications
Steering:
Power steering system, steering rack, tie rods, steering column, steering wheel, fluid types and bleeding procedures
Brakes:
Front and rear brake systems (discs), ABS (Anti-lock Braking System), brake fluid specifications, caliper overhaul, rotor replacement, brake pad replacement, bleeding procedures
Electrical:
Complete wiring diagrams, fuse box layouts, relay functions, starter motor, alternator, battery system, lighting system, power windows, power locks, dashboard instruments, sensors, diagnostic connectors (OBD-I / OBD-II depending on exact implementation)
Body:
Body panel removal and installation, door mechanisms, window regulators, bumpers, trim, hinges, latches, seals, body repair, rust prevention
Climate Control:
Air conditioning system (R134a), heater core, blower motor, HVAC controls, refrigerant charging and recovery
Interior:
Seat removal and installation, dashboard removal, interior trim, airbags (safety precautions emphasized)
Procedures Included
Maintenance:
Oil and filter changes, spark plug replacement, air filter replacement, coolant flush, brake fluid change, differential fluid change, transmission fluid change, belt inspection and replacement
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides, common fault diagnosis
Repair:
Component removal and installation, overhaul procedures for major systems, wiring repairs, bodywork repairs
Diagnostics:
Use of diagnostic tools, interpreting fault codes, sensor testing, system checks
Technical Depth
Depth Level:
Comprehensive Professional Workshop Level
Rebuild Procedures:
Likely includes complete engine and transmission rebuild procedures with detailed specifications
Torque Specifications:
All critical fasteners and components
Electrical Diagrams:
Detailed wiring schematics for all vehicle systems
📊 Manual Specifications
File Format
File Type:
Typically PDF for digital copies, professionally bound for printed versions
Print Quality
Print Quality:
High-resolution diagrams and clear text (for quality reproductions)
Binding Type
Binding Type:
Spiral-bound or perfect-bound for printed copies, allowing lay-flat use in a workshop
Paper Type
Paper Type:
Durable, laminated pages or high-quality paper stock for workshop use
⚙️ Engine Specifications
Primary Engine
Engine Code:
M52B25
Engine Type:
Naturally Aspirated Inline-6 Cylinder
Displacement:
2494 cc (2.5 Liters)
Bore X Stroke:
84 mm x 75 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
189 hp @ 5900 rpm
Torque:
181 lb-ft @ 4200 rpm
Fuel System
Fuel Injection:
Multi-point Fuel Injection (Bosch Motronic)
Fuel Type:
Premium Unleaded (91 octane or higher recommended)
Engine Management
Engine Control Unit:
BMW Engine Control Unit (DME)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual
Optional
Transmission Type Optional:
4-speed Automatic (Steptronic on later models, though likely traditional auto for '98)
Features
Rear Axle Ratio:
Typically 3.46:1 for manual, 3.38:1 for automatic (check specific models)
Fluid Specifications
Automatic Transmission Fluid:
BMW LT-3 (or equivalent Dexron III)
Manual Transmission Fluid:
BMW Synchromesh Oil (or equivalent API GL-4/GL-5)
📐 Dimensions
Exterior
Wheelbase:
107.1 inches (2720 mm)
Length:
174.5 inches (4432 mm)
Width:
69.1 inches (1755 mm)
Height:
55.2 inches (1402 mm)
Weights
Curb Weight:
Approximately 3200-3400 lbs (depending on body style and equipment)
Wheels Tires
Standard Wheel Size:
15-inch or 16-inch alloy
Standard Tire Size:
205/60R15 or 205/55R16 (depending on trim/options)
Bolt Pattern:
5x120 mm
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
4-star (for comparable E36 models)
NHTSA Frontal Impact Passenger:
4-star (for comparable E36 models)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
Front 3-point seat belts with pre-tensioners, rear 3-point seat belts
💡 Technology Features
Infotainment
Audio System:
Stock BMW audio system (options may include premium sound packages with amplifiers)
Navigation:
Optional factory navigation system (rare for this year and model)
Driver Assistance
Traction Control:
Optional ASC+T (Automatic Stability Control + Traction)
Connectivity
Phone Integration:
Optional integrated cellular phone preparation
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 - 10,000 miles or annually, depending on driving conditions (refer to manual for specific 'Condition Based Service' alerts if applicable)
Spark Plug Replacement:
Approximately 60,000 miles (platinum or iridium plugs)
Coolant Flush Interval:
Every 2-3 years or 30,000-50,000 miles
Fluid Specifications
Engine Oil Specification:
BMW High Performance SAE 5W-30 Synthetic (or approved equivalent meeting BMW LL-98 specifications)
Engine Oil Capacity:
6.5 US quarts (6.2 liters) with filter change
Coolant Type:
BMW Blue Antifreeze/Coolant (ethylene glycol based, 50/50 mix with distilled water)
Brake Fluid Type:
DOT 4
Known Issues
Cooling System:
Plastic expansion tanks can become brittle and crack; water pump impeller can degrade
Suspension Bushings:
Control arm bushings (RTABs) and subframe bushings are common wear items
Window Regulators:
Plastic components can break, causing windows to fall
Heater Core:
Prone to leaking, often requiring dashboard removal for replacement
Oil Leaks:
Valve cover gasket and oil pan gasket are common leak points
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW is a German luxury and performance automotive manufacturer with a long history of producing driver-focused vehicles
Model Evolution
E36 Generation:
The E36 generation, produced from 1990 to 2000, represented a significant modernization of the 3 Series platform, featuring improved aerodynamics, chassis dynamics, and safety
325I Positioning:
The 325i served as a mid-range model in the E36 lineup, offering a balance of performance and luxury, positioned above the 318i and below the M3
Production
Production Years E36:
1990-2000
Manufacturing Locations:
Primarily Germany (Munich, Dingolfing), with some assembly in South Africa and other locations
🏆 Awards & Recognition
Recognitions
Car And Driver તિહાસિક:
Car and Driver typically named the E36 3 Series to its annual 'Ten Best' list during its production run, acknowledging its driving prowess.
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