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BMW 328 328i 2001 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 328i Generation Chassis Code: E46 Generation Designation: Third Generation Codes Engine Code: M52TU B28 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe Target Audience: Enthusiast owners, independent repair shops, DIY mechanics Competitive Analysis Key Competitors: Mercedes-Benz C-Class, Audi A4, Lexus IS300, Infiniti G35 Key Features Vehicle Philosophy: Driving dynamics, refined luxury, performance Manual Value Proposition: Empowers owners to perform extensive maintenance and repairs, saving costs and maintaining vehicle integrity. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Page Count Estimated Page Count: 1500+ Manual Type Type: Comprehensive Service and Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete rebuild, timing, cooling, lubrication, exhaust Engine Management: Fuel injection, ignition, sensors, ECU diagnostics, emissions control Transmission Manual: Clutch, gearbox overhaul, shift mechanism Transmission Automatic: Hydraulic control, valve body, torque converter, rebuild Drivetrain: Driveshafts, differential, limited-slip differential (if equipped) Suspension: Front struts, rear multi-link, bushings, springs, shock absorbers Steering: Power steering system, rack and pinion, steering column Brakes: Front/rear disc brakes, ABS, DSC, parking brake, hydraulic system Electrical System: Battery, alternator, starter, lighting, fuses, relays Body Electrical: Power windows, locks, mirrors, wipers, horn, central locking Climate Control: HVAC system, A/C compressor, refrigerant, heater core Safety Systems: Airbags, seatbelt pre-tensioners, SRS module Body And Chassis: Body panels, doors, hood, trunk, glass, underbody protection Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks, inspections Troubleshooting: Diagnostic procedures, symptom-based troubleshooting guides Repair Instructions: Step-by-step guides for component replacement and repair Diagnostics: OBD-II fault code interpretation, system testing Torque Specifications: Detailed torque values for all fasteners Special Tools: Identification and usage of BMW-specific service tools Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Likely text-searchable for quick access to information Print Quality Image Clarity: High-resolution diagrams and photographs Binding Type Digital Binding: N/A (Digital format) Paper Type Digital Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-cylinder, Double VANOS Displacement: 2.8 Liters (2793 cc) Bore X Stroke: 84.0 mm x 83.6 mm Compression Ratio: 10.2:1 Performance Horsepower: 193 hp @ 5500 rpm Torque: 206 lb-ft @ 3800 rpm Fuel System Fuel Delivery: Sequential Multi-Point Fuel Injection (SFI) Fuel Type: Unleaded Premium (91 Octane Recommended) Engine Management Engine Control Unit: Bosch Motronic ME7.2 🔧 Transmission Standard Type: 5-speed Manual (Getrag 420G) Optional Type: 5-speed Steptronic Automatic (GM A5S 325Z) Features Manual Clutch Type: Hydraulically actuated single-plate dry clutch Automatic Features: Driver-adaptive shift logic, manual mode (Steptronic) Fluid Specifications Manual Transmission Fluid: BMW MTF LT-2 (or equivalent API GL-4 SAE 75W-90) Automatic Transmission Fluid: BMW ATF LT 71141 (or equivalent Dexron III) 📐 Dimensions Exterior Wheelbase: 107.3 inches (2725 mm) Length: 180.1 inches (4575 mm) Width: 68.7 inches (1745 mm) Height: 55.7 inches (1415 mm) Weights Curb Weight: 3340-3461 lbs (1515-1570 kg) depending on configuration Gross Vehicle Weight Rating: 4519 lbs (2050 kg) Towing Capacity: Not Recommended/Limited by Manufacturer 🛡️ Safety Features Ratings NHTSA Front Crash Test: 4 Stars (Driver), 5 Stars (Passenger) IIHS Front Crash Test: Good (for its time) Active Features Traction Control: Automatic Stability Control (ASC) / Dynamic Stability Control (DSC) Anti Lock Brakes: Standard Anti-lock Braking System (ABS) Passive Features Airbags: Frontal airbags (driver/passenger), optional side-impact airbags Seatbelts: 3-point inertia-reel seat belts with pretensioners 💡 Technology Features Infotainment Radio System: BMW Business CD or Professional CD systems, with optional navigation (CCC later) Speaker System: Standard 6-speaker or optional Harman Kardon premium audio Driver Assistance Cruise Control: Standard electronic cruise control Parking Assistance: Optional rear parking sensors (Park Distance Control - PDC) Connectivity Bluetooth: Optional Bluetooth hands-free interface Telematics: Optional Tele Aid emergency calling system 🔧 Maintenance Service Intervals Oil Change Interval: BMW Condition Based Service (CBS) system typically recommends ~10,000-15,000 miles or 12-24 months, but consult manual for exact CBS reset and inspection intervals. Coolant Flush: Every 2-4 years or as indicated by CBS. Brake Fluid Flush: Every 2 years regardless of mileage. Fluid Specifications Engine Oil Specification: BMW LL-01 Approved Synthetic 5W-30 or 0W-30 Engine Oil Capacity: 6.5 US quarts (6.2 Liters) with filter change Coolant Type: BMW Blue Antifreeze/Coolant (G48) or equivalent ethylene glycol-based with silicate inhibitors. Power Steering Fluid: Pentosin CHF 11S or BMW Genuine Power Steering Fluid Known Issues Cooling System Failures: Plastic expansion tank, water pump, and thermostat housing are prone to cracking and leaks. Oil Pan Gasket Leaks: Common leak point on the M52TU engine. Rear Subframe Mounts: Cracking or separation of the reinforced mounts due to stress. Window Regulator Failure: Plastic clips can break, causing windows to fall into the door. ABS/Dsc Wheel Speed Sensor Failure: Sensors can fail, leading to ABS and DSC warning lights. 📚 Vehicle History Brand Heritage Bmw Legacy: Renowned for performance,...
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BMW 328 328i 2001 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Variant:
328i
Generation
Chassis Code:
E46
Generation Designation:
Third Generation
Codes
Engine Code:
M52TU B28
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe
Target Audience:
Enthusiast owners, independent repair shops, DIY mechanics
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class, Audi A4, Lexus IS300, Infiniti G35
Key Features
Vehicle Philosophy:
Driving dynamics, refined luxury, performance
Manual Value Proposition:
Empowers owners to perform extensive maintenance and repairs, saving costs and maintaining vehicle integrity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Comprehensive Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete rebuild, timing, cooling, lubrication, exhaust
Engine Management:
Fuel injection, ignition, sensors, ECU diagnostics, emissions control
Transmission Manual:
Clutch, gearbox overhaul, shift mechanism
Transmission Automatic:
Hydraulic control, valve body, torque converter, rebuild
Drivetrain:
Driveshafts, differential, limited-slip differential (if equipped)
Suspension:
Front struts, rear multi-link, bushings, springs, shock absorbers
Steering:
Power steering system, rack and pinion, steering column
Brakes:
Front/rear disc brakes, ABS, DSC, parking brake, hydraulic system
Electrical System:
Battery, alternator, starter, lighting, fuses, relays
Body Electrical:
Power windows, locks, mirrors, wipers, horn, central locking
Climate Control:
HVAC system, A/C compressor, refrigerant, heater core
Safety Systems:
Airbags, seatbelt pre-tensioners, SRS module
Body And Chassis:
Body panels, doors, hood, trunk, glass, underbody protection
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks, inspections
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting guides
Repair Instructions:
Step-by-step guides for component replacement and repair
Diagnostics:
OBD-II fault code interpretation, system testing
Torque Specifications:
Detailed torque values for all fasteners
Special Tools:
Identification and usage of BMW-specific service tools
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds)
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable for quick access to information
Print Quality
Image Clarity:
High-resolution diagrams and photographs
Binding Type
Digital Binding:
N/A (Digital format)
Paper Type
Digital Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, Double VANOS
Displacement:
2.8 Liters (2793 cc)
Bore X Stroke:
84.0 mm x 83.6 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
193 hp @ 5500 rpm
Torque:
206 lb-ft @ 3800 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Point Fuel Injection (SFI)
Fuel Type:
Unleaded Premium (91 Octane Recommended)
Engine Management
Engine Control Unit:
Bosch Motronic ME7.2
🔧 Transmission
Standard
Type:
5-speed Manual (Getrag 420G)
Optional
Type:
5-speed Steptronic Automatic (GM A5S 325Z)
Features
Manual Clutch Type:
Hydraulically actuated single-plate dry clutch
Automatic Features:
Driver-adaptive shift logic, manual mode (Steptronic)
Fluid Specifications
Manual Transmission Fluid:
BMW MTF LT-2 (or equivalent API GL-4 SAE 75W-90)
Automatic Transmission Fluid:
BMW ATF LT 71141 (or equivalent Dexron III)
📐 Dimensions
Exterior
Wheelbase:
107.3 inches (2725 mm)
Length:
180.1 inches (4575 mm)
Width:
68.7 inches (1745 mm)
Height:
55.7 inches (1415 mm)
Weights
Curb Weight:
3340-3461 lbs (1515-1570 kg) depending on configuration
Gross Vehicle Weight Rating:
4519 lbs (2050 kg)
Towing Capacity:
Not Recommended/Limited by Manufacturer
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
4 Stars (Driver), 5 Stars (Passenger)
IIHS Front Crash Test:
Good (for its time)
Active Features
Traction Control:
Automatic Stability Control (ASC) / Dynamic Stability Control (DSC)
Anti Lock Brakes:
Standard Anti-lock Braking System (ABS)
Passive Features
Airbags:
Frontal airbags (driver/passenger), optional side-impact airbags
Seatbelts:
3-point inertia-reel seat belts with pretensioners
💡 Technology Features
Infotainment
Radio System:
BMW Business CD or Professional CD systems, with optional navigation (CCC later)
Speaker System:
Standard 6-speaker or optional Harman Kardon premium audio
Driver Assistance
Cruise Control:
Standard electronic cruise control
Parking Assistance:
Optional rear parking sensors (Park Distance Control - PDC)
Connectivity
Bluetooth:
Optional Bluetooth hands-free interface
Telematics:
Optional Tele Aid emergency calling system
🔧 Maintenance
Service Intervals
Oil Change Interval:
BMW Condition Based Service (CBS) system typically recommends ~10,000-15,000 miles or 12-24 months, but consult manual for exact CBS reset and inspection intervals.
Coolant Flush:
Every 2-4 years or as indicated by CBS.
Brake Fluid Flush:
Every 2 years regardless of mileage.
Fluid Specifications
Engine Oil Specification:
BMW LL-01 Approved Synthetic 5W-30 or 0W-30
Engine Oil Capacity:
6.5 US quarts (6.2 Liters) with filter change
Coolant Type:
BMW Blue Antifreeze/Coolant (G48) or equivalent ethylene glycol-based with silicate inhibitors.
Power Steering Fluid:
Pentosin CHF 11S or BMW Genuine Power Steering Fluid
Known Issues
Cooling System Failures:
Plastic expansion tank, water pump, and thermostat housing are prone to cracking and leaks.
Oil Pan Gasket Leaks:
Common leak point on the M52TU engine.
Rear Subframe Mounts:
Cracking or separation of the reinforced mounts due to stress.
Window Regulator Failure:
Plastic clips can break, causing windows to fall into the door.
ABS/Dsc Wheel Speed Sensor Failure:
Sensors can fail, leading to ABS and DSC warning lights.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
Renowned for performance, luxury, and driving dynamics since its inception.
Model Evolution
E46 Introduction:
Launched in 1998 (for model year 1999), the E46 generation replaced the E36 and was produced until 2006.
328I Positioning:
The 328i served as a mid-range model within the E46 lineup, offering a balance of performance and luxury.
Production
Production Years:
E46 328i produced from 1998 to 2000. Model year 2001 saw the introduction of the 330i, replacing the 328i.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
E46 3 Series models (including variants similar to 328i) were frequent recipients of Car and Driver's 10Best lists during its production run.
Ratings
Consumer Reports Reliability:
Generally rated as above average for its time, with specific model years and common issues to be aware of.
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