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BMW 328 328i 2003 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 328i Model Variant: 328 Year: 2003 Codes Chassis Code: E46 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe (Sporty Premium) Target Audience: Enthusiast drivers, owners seeking DIY maintenance and repair capabilities Competitive Analysis Key Competitors: Audi A4, Mercedes-Benz C-Class, Lexus IS Key Features Vehicle Driving Dynamics: Renowned for balanced chassis, RWD bias, engaging handling Engine Performance: Smooth and powerful inline-six engines Key Features Manual Value Proposition: Empowers owners to perform complex maintenance and repairs, saving on labor costs and extending vehicle lifespan. Essential Resource: Indispensable for diagnosing and rectifying common issues specific to the E46 platform. 📋 Manual Details Coverage Areas Coverage Overview: All Models/Engines/Trim/Transmission Types for 2003 BMW 328i (E46) Page Count Estimated Page Count: Extensive (typical for comprehensive workshop manuals, likely 1000+ pages) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine teardown, rebuild, diagnostics, timing, valve train, cooling system, lubrication system, exhaust system Engine Management: Fuel injection system, ignition system, emissions control, sensors, actuators, DME (Digital Motor Electronics) diagnostics, wiring diagrams Transmission Manual: Service, repair, and diagnostics for manual transmissions Transmission Automatic: Service, repair, and diagnostics for automatic transmissions (e.g., GM 5L40-E) Drivetrain: Clutch, driveshafts, differential, axles, wheel bearings Suspension: Front and rear suspension components, alignment, shock absorbers, struts, control arms, bushings Brakes: Brake system diagnosis, repair, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake pads, rotors, calipers, lines, bleeding procedures Steering: Power steering system, steering rack, tie rods, linkages Electrical System: Complete wiring diagrams, battery, alternator, starter, lighting systems, power windows, locks, mirrors, wipers, horn, fuses, relays Body And Chassis: Body panels, doors, hoods, trunk, interior trim, chassis components, corrosion prevention HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, repair, refrigerant handling, climate control Infotainment And Comfort: Radio, navigation system (if equipped), speakers, power seats, sunroof Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspection and replacement, brake fluid flush Repair Procedures: Step-by-step repair instructions for all major mechanical and electrical components Troubleshooting Guides: Diagnostic charts, symptom-based troubleshooting, fault code explanations and remedies Diagnostics: OBD-II diagnostics, sensor data interpretation, specific BMW diagnostic procedures Specifications And Tolerances: Torque specifications, clearances, measurements for all components Technical Depth Depth Of Coverage: Comprehensive: Covers everything from routine maintenance and diagnostics to complete engine and transmission rebuilds, and complex electrical system repairs. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF Print Quality Print Readability: High-quality images, diagrams, and text suitable for printing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: M54B30 Engine Type: Naturally Aspirated Inline 6-Cylinder Displacement: 2.8 Liters (2793 cc) Bore X Stroke: 84.0 mm x 90.0 mm Compression Ratio: 10.2:1 Performance Horsepower: 225 hp @ 5800 rpm (approx.) Torque: 214 lb-ft @ 3500 rpm (approx.) Fuel System Fuel Delivery: Multi-point Fuel Injection (Bosch Motronic ME7.2) Recommended Fuel: Premium Unleaded (91 Octane or higher) Engine Maintenance Oil Type Capacity: BMW Longlife-01 Approved Synthetic 5W-30 / 6.5 Quarts (with filter) Spark Plugs: NGK BKR6EQUP (or equivalent) 🔧 Transmission Standard Standard Transmission: 5-Speed Manual (Getrag S5D 320Z) Optional Optional Transmission: 5-Speed Automatic (GM 5L40-E) Features Automatic Features: Steptronic (manual shift mode) Fluid Specifications Manual Transmission Fluid: BMW MTF LT-2 (or equivalent API GL-4 specification) Automatic Transmission Fluid: Dexron III H (or BMW approved equivalent, e.g., ATF LT 71141) 📐 Dimensions Exterior Wheelbase: 107.1 inches (2720 mm) Length: 177.4 inches (4506 mm) Width: 68.7 inches (1745 mm) Height: 55.7 inches (1415 mm) Weights Curb Weight: Approx. 3300-3450 lbs (depending on configuration) Wheels Tires Wheel Bolt Pattern: 5x120 mm Standard Tire Size: 205/55R16 (e.g., on 16-inch wheels) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for driver and passenger) IIHS Side Impact: Good (for models equipped with side airbags) Active Features Traction Control: ASC+T (Automatic Stability Control + Traction) Stability Control: DSC (Dynamic Stability Control) available on some models Passive Features Airbags: Frontal airbags, optional front side-impact airbags, optional head protection system (HPS) 💡 Technology Features Infotainment Head Unit Options: Various BMW Business CD, Professional CD, and Navigation systems (CCC-SA or older Mk III/IV systems). Audio System: Standard 6-speaker system, optional Harman Kardon premium audio. Driver Assistance Parking Assist: Optional rear parking sensors (Park Distance Control - PDC) Connectivity Phone Integration: Optional Bluetooth hands-free system 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 miles or 12-24 months, depending on driving conditions and oil used (BMW Longlife-01 recommended). Brake Fluid Flush: Every 2 years Coolant Flush: Every 2-4 years (BMW Blue Coolant) Inspect Drive Belts: Every 30,000 miles Fluid Specifications Coolant Type: BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) Power Steering Fluid: Pentosin CHF 11S or BMW approved equivalent Known Issues Cooling System: Plastic...
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BMW 328 328i 2003 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
328i
Model Variant:
328
Year:
2003
Codes
Chassis Code:
E46
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe (Sporty Premium)
Target Audience:
Enthusiast drivers, owners seeking DIY maintenance and repair capabilities
Competitive Analysis
Key Competitors:
Audi A4, Mercedes-Benz C-Class, Lexus IS
Key Features Vehicle
Driving Dynamics:
Renowned for balanced chassis, RWD bias, engaging handling
Engine Performance:
Smooth and powerful inline-six engines
Key Features Manual
Value Proposition:
Empowers owners to perform complex maintenance and repairs, saving on labor costs and extending vehicle lifespan.
Essential Resource:
Indispensable for diagnosing and rectifying common issues specific to the E46 platform.
📋 Manual Details
Coverage Areas
Coverage Overview:
All Models/Engines/Trim/Transmission Types for 2003 BMW 328i (E46)
Page Count
Estimated Page Count:
Extensive (typical for comprehensive workshop manuals, likely 1000+ pages)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine teardown, rebuild, diagnostics, timing, valve train, cooling system, lubrication system, exhaust system
Engine Management:
Fuel injection system, ignition system, emissions control, sensors, actuators, DME (Digital Motor Electronics) diagnostics, wiring diagrams
Transmission Manual:
Service, repair, and diagnostics for manual transmissions
Transmission Automatic:
Service, repair, and diagnostics for automatic transmissions (e.g., GM 5L40-E)
Drivetrain:
Clutch, driveshafts, differential, axles, wheel bearings
Suspension:
Front and rear suspension components, alignment, shock absorbers, struts, control arms, bushings
Brakes:
Brake system diagnosis, repair, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake pads, rotors, calipers, lines, bleeding procedures
Steering:
Power steering system, steering rack, tie rods, linkages
Electrical System:
Complete wiring diagrams, battery, alternator, starter, lighting systems, power windows, locks, mirrors, wipers, horn, fuses, relays
Body And Chassis:
Body panels, doors, hoods, trunk, interior trim, chassis components, corrosion prevention
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, repair, refrigerant handling, climate control
Infotainment And Comfort:
Radio, navigation system (if equipped), speakers, power seats, sunroof
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspection and replacement, brake fluid flush
Repair Procedures:
Step-by-step repair instructions for all major mechanical and electrical components
Troubleshooting Guides:
Diagnostic charts, symptom-based troubleshooting, fault code explanations and remedies
Diagnostics:
OBD-II diagnostics, sensor data interpretation, specific BMW diagnostic procedures
Specifications And Tolerances:
Torque specifications, clearances, measurements for all components
Technical Depth
Depth Of Coverage:
Comprehensive: Covers everything from routine maintenance and diagnostics to complete engine and transmission rebuilds, and complex electrical system repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF
Print Quality
Print Readability:
High-quality images, diagrams, and text suitable for printing
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M54B30
Engine Type:
Naturally Aspirated Inline 6-Cylinder
Displacement:
2.8 Liters (2793 cc)
Bore X Stroke:
84.0 mm x 90.0 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
225 hp @ 5800 rpm (approx.)
Torque:
214 lb-ft @ 3500 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (Bosch Motronic ME7.2)
Recommended Fuel:
Premium Unleaded (91 Octane or higher)
Engine Maintenance
Oil Type Capacity:
BMW Longlife-01 Approved Synthetic 5W-30 / 6.5 Quarts (with filter)
Spark Plugs:
NGK BKR6EQUP (or equivalent)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual (Getrag S5D 320Z)
Optional
Optional Transmission:
5-Speed Automatic (GM 5L40-E)
Features
Automatic Features:
Steptronic (manual shift mode)
Fluid Specifications
Manual Transmission Fluid:
BMW MTF LT-2 (or equivalent API GL-4 specification)
Automatic Transmission Fluid:
Dexron III H (or BMW approved equivalent, e.g., ATF LT 71141)
📐 Dimensions
Exterior
Wheelbase:
107.1 inches (2720 mm)
Length:
177.4 inches (4506 mm)
Width:
68.7 inches (1745 mm)
Height:
55.7 inches (1415 mm)
Weights
Curb Weight:
Approx. 3300-3450 lbs (depending on configuration)
Wheels Tires
Wheel Bolt Pattern:
5x120 mm
Standard Tire Size:
205/55R16 (e.g., on 16-inch wheels)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for driver and passenger)
IIHS Side Impact:
Good (for models equipped with side airbags)
Active Features
Traction Control:
ASC+T (Automatic Stability Control + Traction)
Stability Control:
DSC (Dynamic Stability Control) available on some models
Passive Features
Airbags:
Frontal airbags, optional front side-impact airbags, optional head protection system (HPS)
💡 Technology Features
Infotainment
Head Unit Options:
Various BMW Business CD, Professional CD, and Navigation systems (CCC-SA or older Mk III/IV systems).
Audio System:
Standard 6-speaker system, optional Harman Kardon premium audio.
Driver Assistance
Parking Assist:
Optional rear parking sensors (Park Distance Control - PDC)
Connectivity
Phone Integration:
Optional Bluetooth hands-free system
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 miles or 12-24 months, depending on driving conditions and oil used (BMW Longlife-01 recommended).
Brake Fluid Flush:
Every 2 years
Coolant Flush:
Every 2-4 years (BMW Blue Coolant)
Inspect Drive Belts:
Every 30,000 miles
Fluid Specifications
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based)
Power Steering Fluid:
Pentosin CHF 11S or BMW approved equivalent
Known Issues
Cooling System:
Plastic coolant expansion tank prone to cracking, water pump failure (plastic impeller), thermostat housing leaks.
Oil Leaks:
Valve cover gasket, oil filter housing gasket, oil pan gasket, CCV (Crankcase Ventilation) system.
Suspension:
Front control arm bushings (control arm separation), rear shock mounts, wheel bearing wear.
Electrical:
ABS/DSC module failures, VANOS (Variable Valve Timing) solenoid issues, alternator failure, window regulator failures.
Interior:
Pixelation on instrument cluster LCD, headliner sagging, door panel adhesive failure.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
'The Ultimate Driving Machine', focus on performance, engineering, and driver engagement.
Model Evolution
E46 Generation:
The E46 generation, launched in 1998, represented a significant evolution in BMW's compact executive lineup, known for improved dynamics and refinement over its predecessor (E36).
Production
Production Period E46:
1998-2006 (sedan, coupe, convertible, wagon variants)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The E46 3 Series was a perennial fixture on Car and Driver's 10Best list during its production run, often cited for its outstanding handling and performance.
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