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BMW 528 528i 1998 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 528i Year: 1998 Generation Chassis Code: E39 Codes Engine Code Primary: M52B28 👋 Introduction Market Position Segment: Executive Sedan Competitors: Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS300 Key Features Driving Dynamics: Renowned for superior handling, steering feedback, and a balanced chassis, epitomizing BMW's 'Ultimate Driving Machine' ethos. Comfort And Luxury: High-quality interior materials, ergonomic design, and a focus on driver and passenger comfort. Technology Integration: Early adoption of advanced electronics for engine management, chassis control, and comfort features. 📋 Manual Details Coverage Areas Primary Focus: Comprehensive factory service and repair Page Count Estimated Pages: Hundreds (exact count varies by original publication, typically 1500-2000 pages for full E39 manuals) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, cooling, fuel, exhaust, transmission (automatic and manual), driveline Chassis: Suspension (front and rear), steering, brakes (ABS/DSC included), wheels, tires Electrical: Body electrical, lighting, instrumentation, infotainment, engine management, chassis electronics (DSC/ABS control modules) Bodywork: Body panels, interior trim, safety systems (airbags), climate control (HVAC) Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Repair: Engine rebuild, transmission overhaul, suspension component replacement, brake system repair, electrical component diagnosis and replacement Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs), wiring diagrams Technical Depth Depth: Comprehensive: from basic fluid checks to complete engine and transmission overhauls, including electrical system schematics and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution scans of original factory documentation, enabling clear printing. Binding Type Binding: N/A (Digital download - printable pages) Paper Type Paper Type: N/A (Digital download - printable on standard paper) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Inline-6 Cylinder Displacement: 2.8 Liters (2793 cc) Bore X Stroke: 84.0 mm x 84.0 mm Compression Ratio: 10.2:1 Valvetrain: DOHC, 4 valves per cylinder, VANOS (Variable Valve Timing) Performance Horsepower: 190 hp @ 5500 rpm Torque: 206 lb-ft @ 3950 rpm Fuel System Induction: Multi-point Fuel Injection (Bosch Motronic 5.2.1) Fuel Type: Premium Unleaded (91 Octane recommended) 🔧 Transmission Standard Type: 5-Speed Manual (Getrag Type D - S5D 320Z) Optional Type: 5-Speed Automatic (Steptronic - GM 5L40-E) Features Manual Clutch: Hydraulically actuated single-plate dry clutch Automatic Modes: Sport and Manual (Steptronic) modes for enhanced driver engagement. 📐 Dimensions Exterior Length: 190.2 inches (4831 mm) Width: 70.2 inches (1783 mm) Height: 56.7 inches (1440 mm) Wheelbase: 111.4 inches (2830 mm) Weights Curb Weight Manual: 3505 lbs (1590 kg) Curb Weight Automatic: 3593 lbs (1630 kg) Cargo Trunk Volume: 17.5 cubic feet (496 L) 🛡️ Safety Features Ratings NHTSA Frontal Driver: 4/5 stars (for similar E39 models, specific 1998 data may vary) NHTSA Front Passenger: 4/5 stars (for similar E39 models) Active Features Traction Control: ASC+T (Automatic Stability Control + Traction) Stability Control: DSC (Dynamic Stability Control) became optional/standard on later E39 models, check specific vehicle options. Brake System: Four-wheel vented disc brakes, ABS (Anti-lock Braking System) Passive Features Airbags: Front driver and passenger airbags, optional side-impact airbags. Body Structure: Reinforced safety cage, crumple zones for enhanced occupant protection. 💡 Technology Features Infotainment Head Unit: BMW Business or Professional CD/RDS radio, often with integrated navigation system (optional) and cassette player. Speaker System: Standard 6-speaker system, optional Harman Kardon premium sound system. Driver Assistance Parking Sensors: Park Distance Control (PDC) sensors, front and rear (optional). Connectivity Phone Integration: Optional Bluetooth preparation or integrated cellular phone system. 🔧 Maintenance Service Intervals Oil Change: BMW Condition Based Service (CBS) system; typically every 7,500-15,000 miles or as indicated by the vehicle's service indicator light (or annually). Air Filter: Inspect every 15,000 miles, replace as needed (or every 30,000 miles). Spark Plugs: Platinum/Iridium spark plugs typically rated for 100,000 miles; consult manual for exact replacement intervals and part numbers. Fluid Specifications Engine Oil: SAE 5W-30 or 5W-40 synthetic engine oil meeting BMW Longlife-98 specification (e.g., Castrol Syntec, Mobil 1). Coolant: BMW Blue Antifreeze/Coolant (G48) or equivalent, mixed 50/50 with distilled water. Transmission Fluid Auto: BMW ETL-800 or ZF Lifeguardfluid 5 Transmission Fluid Manual: API GL-4 or GL-5 SAE 75W-90 gear oil Brake Fluid: DOT 4 brake fluid Known Issues Cooling System: Plastic coolant expansion tank prone to cracking, water pump failure (often with plastic impeller), radiator leaks. Suspension: Control arm bushings (front), rear subframe bushings, thrust arm bushings are common wear items. Electrical: ABS/ASC sensor failures, pixelated instrument cluster displays (MID), blower motor resistor issues, headlight condensation. Engine: Oil separator (CCV) system clogging, valve cover gasket leaks, VANOS solenoid failures. Automatic: Transmission control module (TCM) issues, torque converter seal leaks, valve body problems. 📚 Vehicle History Brand Heritage Bmw Legacy: BMW boasts a long history of producing performance-oriented luxury vehicles, with a strong emphasis on engineering and driving dynamics. Model Evolution E39 Introduction: The E39 generation 5...
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BMW 528 528i 1998 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
528i
Year:
1998
Generation
Chassis Code:
E39
Codes
Engine Code Primary:
M52B28
👋 Introduction
Market Position
Segment:
Executive Sedan
Competitors:
Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS300
Key Features
Driving Dynamics:
Renowned for superior handling, steering feedback, and a balanced chassis, epitomizing BMW's 'Ultimate Driving Machine' ethos.
Comfort And Luxury:
High-quality interior materials, ergonomic design, and a focus on driver and passenger comfort.
Technology Integration:
Early adoption of advanced electronics for engine management, chassis control, and comfort features.
📋 Manual Details
Coverage Areas
Primary Focus:
Comprehensive factory service and repair
Page Count
Estimated Pages:
Hundreds (exact count varies by original publication, typically 1500-2000 pages for full E39 manuals)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, cooling, fuel, exhaust, transmission (automatic and manual), driveline
Chassis:
Suspension (front and rear), steering, brakes (ABS/DSC included), wheels, tires
Electrical:
Body electrical, lighting, instrumentation, infotainment, engine management, chassis electronics (DSC/ABS control modules)
Bodywork:
Body panels, interior trim, safety systems (airbags), climate control (HVAC)
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Repair:
Engine rebuild, transmission overhaul, suspension component replacement, brake system repair, electrical component diagnosis and replacement
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs), wiring diagrams
Technical Depth
Depth:
Comprehensive: from basic fluid checks to complete engine and transmission overhauls, including electrical system schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution scans of original factory documentation, enabling clear printing.
Binding Type
Binding:
N/A (Digital download - printable pages)
Paper Type
Paper Type:
N/A (Digital download - printable on standard paper)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline-6 Cylinder
Displacement:
2.8 Liters (2793 cc)
Bore X Stroke:
84.0 mm x 84.0 mm
Compression Ratio:
10.2:1
Valvetrain:
DOHC, 4 valves per cylinder, VANOS (Variable Valve Timing)
Performance
Horsepower:
190 hp @ 5500 rpm
Torque:
206 lb-ft @ 3950 rpm
Fuel System
Induction:
Multi-point Fuel Injection (Bosch Motronic 5.2.1)
Fuel Type:
Premium Unleaded (91 Octane recommended)
🔧 Transmission
Standard
Type:
5-Speed Manual (Getrag Type D - S5D 320Z)
Optional
Type:
5-Speed Automatic (Steptronic - GM 5L40-E)
Features
Manual Clutch:
Hydraulically actuated single-plate dry clutch
Automatic Modes:
Sport and Manual (Steptronic) modes for enhanced driver engagement.
📐 Dimensions
Exterior
Length:
190.2 inches (4831 mm)
Width:
70.2 inches (1783 mm)
Height:
56.7 inches (1440 mm)
Wheelbase:
111.4 inches (2830 mm)
Weights
Curb Weight Manual:
3505 lbs (1590 kg)
Curb Weight Automatic:
3593 lbs (1630 kg)
Cargo
Trunk Volume:
17.5 cubic feet (496 L)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
4/5 stars (for similar E39 models, specific 1998 data may vary)
NHTSA Front Passenger:
4/5 stars (for similar E39 models)
Active Features
Traction Control:
ASC+T (Automatic Stability Control + Traction)
Stability Control:
DSC (Dynamic Stability Control) became optional/standard on later E39 models, check specific vehicle options.
Brake System:
Four-wheel vented disc brakes, ABS (Anti-lock Braking System)
Passive Features
Airbags:
Front driver and passenger airbags, optional side-impact airbags.
Body Structure:
Reinforced safety cage, crumple zones for enhanced occupant protection.
💡 Technology Features
Infotainment
Head Unit:
BMW Business or Professional CD/RDS radio, often with integrated navigation system (optional) and cassette player.
Speaker System:
Standard 6-speaker system, optional Harman Kardon premium sound system.
Driver Assistance
Parking Sensors:
Park Distance Control (PDC) sensors, front and rear (optional).
Connectivity
Phone Integration:
Optional Bluetooth preparation or integrated cellular phone system.
🔧 Maintenance
Service Intervals
Oil Change:
BMW Condition Based Service (CBS) system; typically every 7,500-15,000 miles or as indicated by the vehicle's service indicator light (or annually).
Air Filter:
Inspect every 15,000 miles, replace as needed (or every 30,000 miles).
Spark Plugs:
Platinum/Iridium spark plugs typically rated for 100,000 miles; consult manual for exact replacement intervals and part numbers.
Fluid Specifications
Engine Oil:
SAE 5W-30 or 5W-40 synthetic engine oil meeting BMW Longlife-98 specification (e.g., Castrol Syntec, Mobil 1).
Coolant:
BMW Blue Antifreeze/Coolant (G48) or equivalent, mixed 50/50 with distilled water.
Transmission Fluid Auto:
BMW ETL-800 or ZF Lifeguardfluid 5
Transmission Fluid Manual:
API GL-4 or GL-5 SAE 75W-90 gear oil
Brake Fluid:
DOT 4 brake fluid
Known Issues
Cooling System:
Plastic coolant expansion tank prone to cracking, water pump failure (often with plastic impeller), radiator leaks.
Suspension:
Control arm bushings (front), rear subframe bushings, thrust arm bushings are common wear items.
Electrical:
ABS/ASC sensor failures, pixelated instrument cluster displays (MID), blower motor resistor issues, headlight condensation.
Engine:
Oil separator (CCV) system clogging, valve cover gasket leaks, VANOS solenoid failures.
Automatic:
Transmission control module (TCM) issues, torque converter seal leaks, valve body problems.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW boasts a long history of producing performance-oriented luxury vehicles, with a strong emphasis on engineering and driving dynamics.
Model Evolution
E39 Introduction:
The E39 generation 5 Series replaced the E34 and was introduced in 1995 (Europe) and 1996 (North America), running through 2003.
528I Positioning:
The 528i served as a mid-range offering in the E39 lineup, providing a balance of performance and luxury above the 525i and below the 540i.
Production
Manufacturing Location:
Primarily Dingolfing, Germany
🏆 Awards & Recognition
Recognitions
Car And Driver Award:
Car and Driver magazine's '10Best' list multiple times during its production run.
Ratings
Consumer Reports Ratings:
Generally received good ratings for predicted reliability and owner satisfaction, though certain components were noted for potential issues.
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