BMW 528I E28 Service Repair Manual 1981-1988

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🏷️ Basic Information Identification Make: BMW Model: 528i Chassis Code: E28 Model Years Covered: 1981-1988 👋 Introduction Market Position Segment: Luxury/Executive Sedan Target Audience: Performance-oriented buyers seeking refinement and German engineering. Competitive Analysis Key Competitors: Mercedes-Benz W123/W124, Audi 100/200, Volvo 240/740. Key Features Vehicle Driving Dynamics: Renowned for its balanced chassis, rear-wheel drive dynamics, and driver-focused experience. Build Quality: Exceptional build quality, robust engineering, and durable materials characteristic of BMW's era. Key Features Manual Value Proposition: Empowers owners to perform complex maintenance and repairs, saving significant labor costs. Completeness: Offers a complete repository of knowledge for the E28 generation of the 5 Series. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Workshop Manual Language: English Format: Downloadable (likely PDF) Page Count Estimate: Detailed, typically 500+ pages for this era of BMW manual 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, component replacement, timing, valve adjustment, compression testing, torque specifications. Fuel System: Fuel injection (Bosch L-Jetronic/Motronic), fuel pump, injectors, pressure regulator, fuel tank, lines, fuel filter replacement. Ignition System: Distributor, coil, spark plugs, ignition timing, control unit (Motronic). Cooling System: Radiator, water pump, thermostat, hoses, fan, coolant specifications, bleeding procedure. Exhaust System: Mufflers, catalytic converter (if applicable), pipes, hangers, emissions control components. Transmission Manual: Clutch assembly, gearbox overhaul, fluid specifications, shift linkage, removal and installation. Transmission Automatic: Overhaul, fluid and filter change, torque converter, electronic control (if applicable), diagnostic procedures. Drivetrain Rear Axle: Differential overhaul, fluid specifications, driveshaft, U-joints, axle shafts. Suspension Front: MacPherson struts, control arms, ball joints, bushings, sway bar, alignment specifications. Suspension Rear: Semi-trailing arms, shock absorbers, springs, bushings, sway bar, alignment specifications. Steering System: Power steering pump, rack and pinion, fluid specifications, tie rods, steering column, linkages. Brakes Hydraulic: Master cylinder, brake lines, hoses, caliper/wheel cylinder overhaul, brake fluid specifications, bleeding procedures. Brakes Parking: Mechanism, cables, adjustment. Electrical System Charging: Alternator, voltage regulator, battery, wiring, testing procedures. Electrical System Lighting: Headlights, taillights, interior lights, fuses, relays, switch testing. Electrical System Instruments: Dashboard gauges, warning lights, tachometer, speedometer, fuel gauge, testing and calibration. Electrical System Accessories: Wipers, horn, power windows, central locking, electric mirrors, climate control blower. Climate Control: HVAC system, heater core, evaporator, blower motor, refrigerant, control panels, diagnostics. Body Interior: Seat removal/installation, dashboard removal, door panel replacement, trim pieces, carpet. Body Exterior: Door hinges, latches, trunk lid, hood, bumpers, trim, glass replacement, seal replacement. Chassis Body Structure: Frame, unibody construction, mounting points, rust repair considerations. Procedures Included Preventive Maintenance: Oil changes, filter replacements, fluid checks, tune-ups, lubrication. Troubleshooting Diagnostics: Systematic diagnostic charts, symptom analysis, electrical testing methods, fault code interpretation (where applicable). Component Overhaul: Engine rebuild, transmission repair, differential rebuild, brake caliper rebuilding. Component Replacement: Headlight bulb replacement, spark plug change, alternator replacement, water pump installation, etc. Adjustment Calibration: Valve lash adjustment, ignition timing, handbrake adjustment, wheel alignment procedures. Wiring Diagrams: Detailed electrical schematics for all major systems. Special Tools: Identification and use of BMW-specific tools required for certain procedures. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds. Suitable for both DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format File Type: Digital Download (likely PDF) Searchability: Typically searchable text, allowing quick access to information. Printability: Printable pages for in-shop or garage use. Quality: High-resolution scans or digital originals ensuring clarity of diagrams and text. Binding Type Binding For Digital: N/A (Digital) Paper Type Paper For Printed: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code Common: M30B28 (likely variant for 528i) Engine Type: Inline-6 Cylinder, SOHC Displacement: 2.8 Liters (2788 cc) Performance Horsepower Approx: 170-181 hp (depending on market and specific injection system) Torque Approx: 220-235 Nm (162-174 lb-ft) Fuel System Fuel Delivery: Bosch L-Jetronic or Motronic electronic fuel injection Fuel Type: Unleaded Gasoline (Premium Recommended) Technical Notes Timing Belt Chain: Timing Chain - requires periodic inspection but generally no scheduled replacement interval unless issues arise. 🔧 Transmission Standard Transmission Type Standard: 4-Speed Manual (Getrag 260/5 likely for later models) Optional Transmission Type Optional: 3-Speed or 4-Speed Automatic (ZF 4HP22) Features Clutch Type: Single dry plate, hydraulically operated Fluid Specs Manual Transmission Fluid: GL-4 Hypoid Gear Oil (e.g., Castrol EPX 80W-90 or equivalent) Automatic Transmission Fluid: Dexron II or equivalent 📐 Dimensions Exterior Length: Approx. 4,750 mm (187 in) Width: Approx. 1,700 mm (67 in) Height: Approx. 1,400 mm (55 in) Wheelbase: Approx. 2,770 mm (109 in) Weights Curb Weight Approx: 1,400 - 1,500 kg (3,086 - 3,307 lbs) Gross Vehicle Weight Rating Approx: 1,900 - 2,000 kg (4,189 - 4,409 lbs) Cargo Trunk Volume Approx: 450 Liters (15.9 cu ft) 🛡️ Safety Features Ratings Crash Test Era Standard: Era-appropriate safety standards. Lacked modern electronic aids and airbag prevalence. Active Features ABS: Optional on some models, standard on later or higher trims. Traction Control: Not commonly available on this generation. Passive Features Airbags: Driver...

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Tipo: Car

Fabricante:

Sku: 319440

Coleções: ALL BMW

Disponibilidade: Em estoque

Tag: 1981 1982 1983 1984 1985 1986 1987 1988 528I E28 BMW Car Cars Misc

Variantes do produto

Description

🏷️ Basic Information

Identification

Make:

Model:

Chassis Code:

Model Years Covered:

1981-1988

👋 Introduction

Market Position

Segment:

Luxury/Executive Sedan

Target Audience:

Performance-oriented buyers seeking refinement and German engineering.

Competitive Analysis

Key Competitors:

Mercedes-Benz W123/W124, Audi 100/200, Volvo 240/740.

Key Features Vehicle

Driving Dynamics:

Renowned for its balanced chassis, rear-wheel drive dynamics, and driver-focused experience.

Build Quality:

Exceptional build quality, robust engineering, and durable materials characteristic of BMW's era.

Key Features Manual

Value Proposition:

Empowers owners to perform complex maintenance and repairs, saving significant labor costs.

Completeness:

Offers a complete repository of knowledge for the E28 generation of the 5 Series.

📋 Manual Details

Coverage Areas

Manual Type:

Service and Repair Workshop Manual

Language:

English

Format:

Downloadable (likely PDF)

Page Count Estimate:

Detailed, typically 500+ pages for this era of BMW manual

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, component replacement, timing, valve adjustment, compression testing, torque specifications.

Fuel System:

Fuel injection (Bosch L-Jetronic/Motronic), fuel pump, injectors, pressure regulator, fuel tank, lines, fuel filter replacement.

Ignition System:

Distributor, coil, spark plugs, ignition timing, control unit (Motronic).

Cooling System:

Radiator, water pump, thermostat, hoses, fan, coolant specifications, bleeding procedure.

Exhaust System:

Mufflers, catalytic converter (if applicable), pipes, hangers, emissions control components.

Transmission Manual:

Clutch assembly, gearbox overhaul, fluid specifications, shift linkage, removal and installation.

Transmission Automatic:

Overhaul, fluid and filter change, torque converter, electronic control (if applicable), diagnostic procedures.

Drivetrain Rear Axle:

Differential overhaul, fluid specifications, driveshaft, U-joints, axle shafts.

Suspension Front:

MacPherson struts, control arms, ball joints, bushings, sway bar, alignment specifications.

Suspension Rear:

Semi-trailing arms, shock absorbers, springs, bushings, sway bar, alignment specifications.

Steering System:

Power steering pump, rack and pinion, fluid specifications, tie rods, steering column, linkages.

Brakes Hydraulic:

Master cylinder, brake lines, hoses, caliper/wheel cylinder overhaul, brake fluid specifications, bleeding procedures.

Brakes Parking:

Mechanism, cables, adjustment.

Electrical System Charging:

Alternator, voltage regulator, battery, wiring, testing procedures.

Electrical System Lighting:

Headlights, taillights, interior lights, fuses, relays, switch testing.

Electrical System Instruments:

Dashboard gauges, warning lights, tachometer, speedometer, fuel gauge, testing and calibration.

Electrical System Accessories:

Wipers, horn, power windows, central locking, electric mirrors, climate control blower.

Climate Control:

HVAC system, heater core, evaporator, blower motor, refrigerant, control panels, diagnostics.

Body Interior:

Seat removal/installation, dashboard removal, door panel replacement, trim pieces, carpet.

Body Exterior:

Door hinges, latches, trunk lid, hood, bumpers, trim, glass replacement, seal replacement.

Chassis Body Structure:

Frame, unibody construction, mounting points, rust repair considerations.

Procedures Included

Preventive Maintenance:

Oil changes, filter replacements, fluid checks, tune-ups, lubrication.

Troubleshooting Diagnostics:

Systematic diagnostic charts, symptom analysis, electrical testing methods, fault code interpretation (where applicable).

Component Overhaul:

Engine rebuild, transmission repair, differential rebuild, brake caliper rebuilding.

Component Replacement:

Headlight bulb replacement, spark plug change, alternator replacement, water pump installation, etc.

Adjustment Calibration:

Valve lash adjustment, ignition timing, handbrake adjustment, wheel alignment procedures.

Wiring Diagrams:

Detailed electrical schematics for all major systems.

Special Tools:

Identification and use of BMW-specific tools required for certain procedures.

Technical Depth

Depth:

Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds. Suitable for both DIY enthusiasts and professional mechanics.

📊 Manual Specifications

File Format

File Type:

Digital Download (likely PDF)

Searchability:

Typically searchable text, allowing quick access to information.

Printability:

Printable pages for in-shop or garage use.

Quality:

High-resolution scans or digital originals ensuring clarity of diagrams and text.

Binding Type

Binding For Digital:

N/A (Digital)

Paper Type

Paper For Printed:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Code Common:

M30B28 (likely variant for 528i)

Engine Type:

Inline-6 Cylinder, SOHC

Displacement:

2.8 Liters (2788 cc)

Performance

Horsepower Approx:

170-181 hp (depending on market and specific injection system)

Torque Approx:

220-235 Nm (162-174 lb-ft)

Fuel System

Fuel Delivery:

Bosch L-Jetronic or Motronic electronic fuel injection

Fuel Type:

Unleaded Gasoline (Premium Recommended)

Technical Notes

Timing Belt Chain:

Timing Chain - requires periodic inspection but generally no scheduled replacement interval unless issues arise.

🔧 Transmission

Standard

Transmission Type Standard:

4-Speed Manual (Getrag 260/5 likely for later models)

Optional

Transmission Type Optional:

3-Speed or 4-Speed Automatic (ZF 4HP22)

Features

Clutch Type:

Single dry plate, hydraulically operated

Fluid Specs

Manual Transmission Fluid:

GL-4 Hypoid Gear Oil (e.g., Castrol EPX 80W-90 or equivalent)

Automatic Transmission Fluid:

Dexron II or equivalent

📐 Dimensions

Exterior

Length:

Approx. 4,750 mm (187 in)

Width:

Approx. 1,700 mm (67 in)

Height:

Approx. 1,400 mm (55 in)

Wheelbase:

Approx. 2,770 mm (109 in)

Weights

Curb Weight Approx:

1,400 - 1,500 kg (3,086 - 3,307 lbs)

Gross Vehicle Weight Rating Approx:

1,900 - 2,000 kg (4,189 - 4,409 lbs)

Cargo

Trunk Volume Approx:

450 Liters (15.9 cu ft)

🛡️ Safety Features

Ratings

Crash Test Era Standard:

Era-appropriate safety standards. Lacked modern electronic aids and airbag prevalence.

Active Features

Optional on some models, standard on later or higher trims.

Traction Control:

Not commonly available on this generation.

Passive Features

Airbags:

Driver airbag became optional later in the E28's run, passenger airbags were not standard.

Seatbelts:

3-point inertia-reel seatbelts front and rear.

Body Structure:

Reinforced safety cage, energy-absorbing crumple zones.

💡 Technology Features

Infotainment

Audio System:

Factory-installed AM/FM/Cassette systems, often with component speakers.

Speakers:

Typically 4-6 speakers depending on trim.

Driver Assistance

Cruise Control:

Available as an option, particularly on higher trims and later models.

Connectivity

Early Features:

Limited to basic electrical systems, no modern connectivity like Bluetooth or USB.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 5,000-7,500 miles (8,000-12,000 km) or annually, depending on driving conditions.

Engine Oil Filter Replacement:

With every oil change.

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed.

Spark Plug Replacement:

Every 20,000-30,000 miles (32,000-48,000 km), depending on plug type.

Fuel Filter Replacement:

Every 30,000-50,000 miles (48,000-80,000 km).

Coolant Flush:

Every 2-3 years or 30,000-50,000 miles (48,000-80,000 km).

Fluid Specifications

Engine Oil Type:

API SG/SH or ACEA A2/A3 rated, SAE 10W-40 or 15W-50 (check manual for exact recommendations based on climate).

Engine Oil Capacity:

Approx. 5.5 Liters (5.8 US Quarts) with filter change.

Brake Fluid Type:

DOT 3 or DOT 4.

Power Steering Fluid Type:

ATF Dexron II or equivalent.

Known Issues

Cooling System Leaks:

Plastic radiator end tanks and aged hoses can develop leaks.

Fuel Injector Seals:

Can degrade and cause vacuum leaks or fuel smell.

Rear Axle Bushings:

Semi-trailing arm bushings are a common wear item, affecting handling and stability.

Window Regulators:

Can become stiff or fail, especially with age.

Motronic Control Unit:

Can be susceptible to failure over time, though often repairable.

Rust:

Common rust areas include wheel arches, rocker panels, and the underside.

📚 Vehicle History

Brand Heritage

Bmw Philosophy:

BMW's long-standing reputation for producing driver-centric vehicles with exceptional engineering.

Model Evolution

E12 Predecessor:

The E28 succeeded the E12 5 Series, introducing more advanced technology and refined styling.

E34 Successor:

The E34 replaced the E28, marking a significant step forward in design and technology.

Production

Production Years:

1981-1988

Manufacturing Locations:

Germany (primarily Dingolfing)

Notable Variants

M535I:

Performance variant with M Sport suspension and styling cues.

The legendary E28 M5, powered by the 3.5L S38 engine, is the pinnacle of the chassis.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The E28 5 Series was a frequent recipient of Car and Driver's '10Best' list, lauded for its performance and handling.

Ratings

Consumer Reports Era:

Consistently rated well for reliability and driving pleasure by contemporary automotive publications.

Certifications

Technical Manual Quality:

Official BMW documentation standards (though this is a third-party compilation, it aims to replicate that level of detail).