BMW 535 535i 1987 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 535i Model Variant: 535 Year: 1987 Codes Chassis Code: E28 👋 Introduction Market Position Positioning: The 1987 BMW 535i (E28) represented the pinnacle of BMW's mid-size luxury sport sedan offering, blending potent straight-six performance with refined European engineering and a driver-focused chassis. Competitive Analysis Competitors: Competed directly with vehicles like the Mercedes-Benz 300E (W124), Audi 100/200, and Cadillac Seville. Known for superior handling and a more engaging driving experience. Key Features Defining Attributes: Powerful M30 engine, rear-wheel drive dynamics, sophisticated independent suspension, luxurious interior appointments, and iconic BMW styling. 📋 Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Ignition System, Cooling System, Exhaust System, Clutch, Transmission (Manual & Automatic), Driveshaft, Differential, Suspension (Front & Rear), Steering, Brakes (Front & Rear), Electrical System, Bodywork, Climate Control, Interior Trim, Diagnostics Page Count Page Count: Likely extensive, typical workshop manuals for this era are 500+ pages. Exact count not provided in product info. Manual Type Manual Type: Service Repair Workshop Manual Language Language: English (Assumed, standard for most BMW manuals of this era for international markets) Format Format: Digital (Likely PDF, based on common sales practices for older manuals) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul procedures for cylinder head, block, pistons, crankshaft, camshafts, timing components, lubrication system. Fuel System: Bosch L-Jetronic fuel injection system diagnosis, component testing, fuel pump, injectors, airflow meter, pressure regulator. Ignition System: Electronic ignition system (distributorless ignition for some later E28 models, though 1987 likely still distributor), coil, ignition control module, spark plug specifications. Cooling System: Radiator, water pump, thermostat, coolant flow, fan operation, bleeding procedures. Exhaust System: Catalytic converter, mufflers, exhaust manifold, lambda sensor (oxygen sensor) functionality and replacement. Transmission Manual: Clutch inspection, replacement, manual gearbox overhaul, gear shift linkage adjustment. Transmission Automatic: Automatic transmission fluid type, level check, shift point diagnosis, basic troubleshooting for ZF transmissions common in this era. Drivetrain: Driveshaft universal joints, center support bearing, rear axle differential fluid type and capacity. Suspension Front: MacPherson strut assembly, control arms, ball joints, bushings, wheel bearing replacement, alignment specifications. Suspension Rear: Semi-trailing arm suspension, shock absorbers, springs, bushings, rear subframe mounting. Steering System: Power steering system diagnosis, hydraulic pump, steering rack, tie rod ends, steering fluid specifications. Brake System: Front and rear disc brakes, hydraulic system, master cylinder, brake booster, ABS (Anti-lock Braking System) diagnosis and bleeding procedures, brake pad and rotor replacement. Electrical System: Wiring diagrams, fuse box layout, component testing (alternator, starter motor, battery), lighting system, instrument cluster, power windows, central locking. Body And Interior: Door panel removal, seat adjustment, headliner replacement, panel gap specifications, rust prevention, cosmetic repair guidance. Climate Control: HVAC system diagnosis, blower motor, A/C compressor, refrigerant charging procedures (R12 era), heater core replacement. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, fuel filter replacement, coolant flush, brake fluid change. Troubleshooting: Diagnostic charts, symptom-based troubleshooting for common drivability issues, electrical faults, and mechanical problems. Component Replacement: Step-by-step guides for replacing major components like water pump, alternator, starter, fuel injectors, brake calipers, clutch assembly, engine mounts. Engine Rebuild: Torque specifications for critical fasteners, piston ring gap, bearing clearance, valve adjustment procedures (if applicable). Diagnostic Testing: Procedures for testing sensors, actuators, and control modules using multimeter and basic diagnostic tools of the era. Technical Depth Depth: Comprehensive, covering basic maintenance to full engine and transmission overhauls, suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format), enabling digital viewing and printing. Print Quality Print Quality: High-resolution scans, ensuring clarity of text and diagrams. Printability of individual pages. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: M30B34 Engine Type: Naturally Aspirated Inline-Six (Straight-Six) Displacement: 3.4 liters (3,210 cc) Bore X Stroke: 92 mm x 86 mm Compression Ratio: 8.0:1 or 8.5:1 (depending on market/specific variant) Performance Horsepower: 182-189 hp @ 5,500 rpm (US Spec) Torque: 224-230 lb-ft @ 3,000-3,500 rpm (US Spec) Fuel System Fuel Delivery: Bosch L-Jetronic (Jetronic) Fuel Injection Fuel Type: Premium Unleaded Gasoline (91 octane or higher) Cooling System Coolant Capacity: Approx. 10.5 liters (11.1 US quarts) Lubrication System Oil Capacity With Filter: Approx. 6.5 liters (6.9 US quarts) Recommended Oil Viscosity: 10W-40 or 20W-50 (depending on climate, check manual for exact spec) 🔧 Transmission Standard Transmission Type: Getrag 260 5-speed Manual Transmission Optional Transmission Type: ZF 4HP22 4-speed Automatic Transmission Features Manual Gear Ratios: 1st: 4.00, 2nd: 2.13, 3rd: 1.40, 4th: 1.00, 5th: 0.81 (Typical for Getrag 260) Automatic Gear Ratios: 1st: 2.48, 2nd: 1.48, 3rd: 1.00, 4th: 0.72 (Typical for ZF 4HP22) Fluid Specifications Manual Fluid Type: GL-4 Hypoid Gear Oil (e.g., 75W-90) Fluid Specifications Automatic Fluid Type: Dexron II (ATF) (Check manual for exact specification and quantity) 📐 Dimensions Exterior...

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Tipo: Car

Fabricante:

Sku: 432831

Coleções: ALL BMW

Disponibilidade: Em estoque

Tag: 1987 535 535i BMW Car Cars Misc

Variantes do produto

Description

🏷️ Basic Information

Identification

Make:

Model:

Model Variant:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Positioning:

The 1987 BMW 535i (E28) represented the pinnacle of BMW's mid-size luxury sport sedan offering, blending potent straight-six performance with refined European engineering and a driver-focused chassis.

Competitive Analysis

Competitors:

Competed directly with vehicles like the Mercedes-Benz 300E (W124), Audi 100/200, and Cadillac Seville. Known for superior handling and a more engaging driving experience.

Key Features

Defining Attributes:

Powerful M30 engine, rear-wheel drive dynamics, sophisticated independent suspension, luxurious interior appointments, and iconic BMW styling.

📋 Manual Details

Coverage Areas

Systems Covered:

Engine, Fuel System, Ignition System, Cooling System, Exhaust System, Clutch, Transmission (Manual & Automatic), Driveshaft, Differential, Suspension (Front & Rear), Steering, Brakes (Front & Rear), Electrical System, Bodywork, Climate Control, Interior Trim, Diagnostics

Page Count

Page Count:

Likely extensive, typical workshop manuals for this era are 500+ pages. Exact count not provided in product info.

Manual Type

Manual Type:

Service Repair Workshop Manual

Language

Language:

English (Assumed, standard for most BMW manuals of this era for international markets)

Format

Format:

Digital (Likely PDF, based on common sales practices for older manuals)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed overhaul procedures for cylinder head, block, pistons, crankshaft, camshafts, timing components, lubrication system.

Fuel System:

Bosch L-Jetronic fuel injection system diagnosis, component testing, fuel pump, injectors, airflow meter, pressure regulator.

Ignition System:

Electronic ignition system (distributorless ignition for some later E28 models, though 1987 likely still distributor), coil, ignition control module, spark plug specifications.

Cooling System:

Radiator, water pump, thermostat, coolant flow, fan operation, bleeding procedures.

Exhaust System:

Catalytic converter, mufflers, exhaust manifold, lambda sensor (oxygen sensor) functionality and replacement.

Transmission Manual:

Clutch inspection, replacement, manual gearbox overhaul, gear shift linkage adjustment.

Transmission Automatic:

Automatic transmission fluid type, level check, shift point diagnosis, basic troubleshooting for ZF transmissions common in this era.

Drivetrain:

Driveshaft universal joints, center support bearing, rear axle differential fluid type and capacity.

Suspension Front:

MacPherson strut assembly, control arms, ball joints, bushings, wheel bearing replacement, alignment specifications.

Suspension Rear:

Semi-trailing arm suspension, shock absorbers, springs, bushings, rear subframe mounting.

Steering System:

Power steering system diagnosis, hydraulic pump, steering rack, tie rod ends, steering fluid specifications.

Brake System:

Front and rear disc brakes, hydraulic system, master cylinder, brake booster, ABS (Anti-lock Braking System) diagnosis and bleeding procedures, brake pad and rotor replacement.

Electrical System:

Wiring diagrams, fuse box layout, component testing (alternator, starter motor, battery), lighting system, instrument cluster, power windows, central locking.

Body And Interior:

Door panel removal, seat adjustment, headliner replacement, panel gap specifications, rust prevention, cosmetic repair guidance.

Climate Control:

HVAC system diagnosis, blower motor, A/C compressor, refrigerant charging procedures (R12 era), heater core replacement.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, fuel filter replacement, coolant flush, brake fluid change.

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting for common drivability issues, electrical faults, and mechanical problems.

Component Replacement:

Step-by-step guides for replacing major components like water pump, alternator, starter, fuel injectors, brake calipers, clutch assembly, engine mounts.

Engine Rebuild:

Torque specifications for critical fasteners, piston ring gap, bearing clearance, valve adjustment procedures (if applicable).

Diagnostic Testing:

Procedures for testing sensors, actuators, and control modules using multimeter and basic diagnostic tools of the era.

Technical Depth

Depth:

Comprehensive, covering basic maintenance to full engine and transmission overhauls, suitable for professional mechanics and advanced DIY enthusiasts.

📊 Manual Specifications

File Format

File Format:

PDF (Portable Document Format), enabling digital viewing and printing.

Print Quality

Print Quality:

High-resolution scans, ensuring clarity of text and diagrams. Printability of individual pages.

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

M30B34

Engine Type:

Naturally Aspirated Inline-Six (Straight-Six)

Displacement:

3.4 liters (3,210 cc)

Bore X Stroke:

92 mm x 86 mm

Compression Ratio:

8.0:1 or 8.5:1 (depending on market/specific variant)

Performance

Horsepower:

182-189 hp @ 5,500 rpm (US Spec)

Torque:

224-230 lb-ft @ 3,000-3,500 rpm (US Spec)

Fuel System

Fuel Delivery:

Bosch L-Jetronic (Jetronic) Fuel Injection

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher)

Cooling System

Coolant Capacity:

Approx. 10.5 liters (11.1 US quarts)

Lubrication System

Oil Capacity With Filter:

Approx. 6.5 liters (6.9 US quarts)

Recommended Oil Viscosity:

10W-40 or 20W-50 (depending on climate, check manual for exact spec)

🔧 Transmission

Standard

Transmission Type:

Getrag 260 5-speed Manual Transmission

Optional

Transmission Type:

ZF 4HP22 4-speed Automatic Transmission

Features

Manual Gear Ratios:

1st: 4.00, 2nd: 2.13, 3rd: 1.40, 4th: 1.00, 5th: 0.81 (Typical for Getrag 260)

Automatic Gear Ratios:

1st: 2.48, 2nd: 1.48, 3rd: 1.00, 4th: 0.72 (Typical for ZF 4HP22)

Fluid Specifications Manual

Fluid Type:

GL-4 Hypoid Gear Oil (e.g., 75W-90)

Fluid Specifications Automatic

Fluid Type:

Dexron II (ATF) (Check manual for exact specification and quantity)

📐 Dimensions

Exterior

Length:

4725 mm (186.0 in)

Width:

1700 mm (66.9 in)

Height:

1415 mm (55.7 in)

Wheelbase:

2770 mm (109.1 in)

Weights

Curb Weight:

Approx. 1550-1650 kg (3417-3638 lbs) depending on transmission and options.

Gross Vehicle Weight Rating:

Approx. 2040 kg (4497 lbs)

Wheels And Tires

Wheel Size:

15 or 16 inch alloy wheels (e.g., BBS style options)

Tire Size Front:

205/60 VR15 or 225/50 VR16 (Optional)

Tire Size Rear:

205/60 VR15 or 225/50 VR16 (Optional)

Bolt Pattern:

5 x 120 mm

🛡️ Safety Features

Ratings

Crash Test Data:

Era-appropriate safety standards. Limited modern data available, but E28 chassis was known for robust construction for its time.

Active Features

Standard on 535i models (Bosch ABS III system).

Traction Control:

Not available on 1987 535i models.

Passive Features

Airbags:

Driver's side airbag became standard in later E28 production and likely present on many 1987 models. Passenger airbag not available.

Seatbelts:

Three-point inertia-reel seatbelts front and rear.

Body Structure:

Reinforced safety cell, crumple zones, energy-absorbing steering column.

💡 Technology Features

Infotainment

Audio System:

Factory cassette player with AM/FM radio, often with premium sound system option (e.g., Nakamichi).

Dashboard Controls:

Analog gauges, basic climate controls, trip computer (on some models).

Driver Assistance

Bosch ABS III Anti-lock Braking System.

Cruise Control:

Standard on 535i models.

Connectivity

Phone Integration:

Not applicable for this era.

Comfort Features

Power Seats:

Optional power adjustable front seats with memory function.

Sunroof:

Optional electric sunroof.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-7,500 miles or 6-12 months, depending on driving conditions. Consult manual for precise BMW recommendations.

Major Service Intervals:

Timing belt (if applicable, M30 used a chain), coolant flush, transmission fluid change, differential fluid change typically recommended around 30,000-60,000 miles.

Fluid Specifications

Coolant Type:

Ethylene Glycol based antifreeze (BMW Blue or compatible, 50/50 mix with distilled water)

Brake Fluid Type:

DOT 3 or DOT 4 (Check manual for specific recommendation)

Known Issues

Engine Issues:

Oil leaks from valve cover gasket, oil pan gasket, rear main seal. Coolant leaks from hoses, water pump. M30 engine generally robust, but can suffer from worn valve guides over time.

Electrical Issues:

Corrosion in fuse box, failing climate control resistors, injector O-ring degradation, intermittent electrical connectors.

Suspension Issues:

Worn control arm bushings, ball joints, tie rod ends. Rear semi-trailing arm bushings are a common wear item leading to poor handling.

Body Issues:

Rust, particularly around wheel arches, rocker panels, and battery tray area. Headliner sagging.

Fuel System Issues:

Clogged fuel injectors, failing fuel pump, weak airflow meter operation.

📚 Vehicle History

Brand Heritage

Bmw Philosophy:

BMW's commitment to 'The Ultimate Driving Machine' was exemplified by the E28 generation, prioritizing performance, handling, and driver engagement.

Model Evolution

E28 Generation:

The E28 was the second generation of the BMW 5 Series, produced from 1981 to 1988. It evolved from the E12, offering a more modern chassis, improved aerodynamics, and enhanced technology.

535I Introduction:

The 535i, introduced in 1984, replaced the 528e and 533i models, bringing the larger M30 engine to the forefront of the 5 Series lineup, offering significant performance gains.

Production

Production Years:

1981-1988 (E28 platform), 1985-1987 (535i specific to US market).

Manufacturing Locations:

Primarily Dingolfing, Germany.

🏆 Awards & Recognition

Recognitions

Editorial Reviews:

Consistently praised by automotive journalists of the era for its performance, handling, and build quality. Often cited as a benchmark for sports sedans.

Automotive Press:

Car and Driver recognized the E28 5 Series as one of its '10Best Cars' multiple times.