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BMW 7 Series 740iL 1988-1994 Workshop Service Repair Manual

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Basic Information Identification Make: BMW Model: 7 Series Model Variant: 740iL Generation: E32 Production Years Covered By Manual: 1988, 1989, 1990, 1991, 1992, 1993, 1994 Codes Chassis Code: E32 Introduction Market Position Vehicle Class: Full-size Luxury Sedan Market Segment: High-end executive and luxury vehicle market. Competitive Analysis Key Competitors: Mercedes-Benz S-Class, Lexus LS, Audi V8 Quattro, Jaguar XJ. Key Features Design Philosophy: The E32 generation represented BMW's commitment to blending sophisticated luxury, advanced technology, and engaging driving dynamics. Long Wheelbase: The 'L' designation signifies the long-wheelbase version, offering enhanced rear passenger legroom and comfort. Technical Innovation: Introduced significant technological advancements for its era, including advanced engine management, ABS, and electronic comfort features. Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Coverage Scope: Comprehensive repair, maintenance, diagnostics, and service procedures for all components and systems of the BMW 7 Series 740iL (E32) models from 1988-1994. Page Count Page Count: 980 Language Language: English Format File Format: PDF Download Type: Instant Download Compatibility: Windows, Mac, Linux OS Viewing Requirement: Adobe Reader Printability: Printable Manual Coverage Systems Covered Engine: Detailed coverage for M60 V8 engines (4.0L), including removal, installation, disassembly, assembly, tuning, and troubleshooting. Specifics on cooling, lubrication, fuel injection, and ignition systems. Transmission: Covers automatic transmission (e.g., 4HP22) operation, diagnostics, fluid service, and component repair. Drivetrain: Rear-wheel drive system, including differential, driveshafts, and axle components. Suspension: Front and rear suspension systems (e.g., MacPherson struts, multi-link), including shock absorbers, springs, bushings, and alignment procedures. Steering: Power steering system, including pump, rack and pinion, and hydraulic lines. Brakes: Hydraulic brake system, including ABS (Anti-lock Braking System), brake discs, calipers, master cylinder, and bleeding procedures. Electrical: Comprehensive coverage of the vehicle's electrical system, including wiring diagrams, battery, alternator, starter, lighting, instrument cluster, and various sensors. Body: Body panels, doors, windows, sunroof, interior trim, and collision repair information. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, operation, and service. Comfort Systems: Power windows, power seats, central locking, and other comfort-related electronics. Procedures Included Maintenance: Routine maintenance schedules, fluid changes, filter replacements, spark plug service, and general inspection procedures. Troubleshooting: Diagnostic procedures for common issues, symptom-based troubleshooting guides, and fault code interpretation. Repair: Step-by-step repair instructions for virtually all mechanical and electrical components. Disassembly Assembly: Detailed instructions for dismantling and reassembling major vehicle systems and components. Adjustment: Procedures for adjusting engine components, brakes, suspension, and other systems to factory specifications. Diagnostics: In-depth diagnostic routines and methods for identifying component failures and system malfunctions. Technical Depth Depth: Extremely high. Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic and troubleshooting procedures. Special Tools: References specific BMW special service tools and their usage for various repair operations. Pictorial Diagrams: Includes detailed illustrations, exploded diagrams, drawings, and photographs to guide users through procedures. Specifications: Provides factory specifications, allowable limits, and tightening torques for all critical components. Manual Specifications File Format Digital Format: PDF Print Quality Print Resolution: High-resolution, suitable for clear printing of text and diagrams. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Engine Specifications Primary Engine Engine Code: M60B40 Engine Type: V8, Naturally Aspirated Displacement: 3982 cc (4.0 Liters) Performance Horsepower: Approx. 282 hp @ 5800 rpm (specifications may vary slightly by market and year) Torque: Approx. 295 lb-ft @ 4500 rpm (specifications may vary slightly by market and year) Fuel System Fuel Delivery: Bosch Motronic Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Premium Octane Recommended) Cooling System Coolant Capacity: Approx. 11.0 Liters (with heater) Transmission Standard Transmission Type: 4-speed Automatic (e.g., ZF 4HP22 EH) Optional Optional Transmission: Manual transmission was not typically offered on the 740iL models in this era. Features Transmission Features: Electronic Shift Control (EH) for smoother gear changes and adaptive shift programs. Fluid Specifications Transmission Fluid Type: Dexron III or equivalent (Refer to manual for precise BMW specification, e.g., ATF LT 71141 may be specified for later variants or rebuilds). Dimensions Exterior Wheelbase: Approx. 3071 mm (120.9 inches) for LWB models. Length: Approx. 5111 mm (201.2 inches) for LWB models. Width: Approx. 1800 mm (70.9 inches). Height: Approx. 1400 mm (55.1 inches). Weights Curb Weight: Approx. 1800 - 1900 kg (depending on equipment). Safety Features Ratings Crash Test Data: While specific official ratings like NCAP were less standardized during this period, the E32 was engineered with a strong safety cell, crumple zones, and driver/passenger airbags. Active Features ABS: Standard Anti-lock Braking System (ABS). Traction Control: Availability of ASC+T (Automatic Stability Control and Traction) on some later models. Passive Features Airbags: Driver and front passenger airbags were available, often as optional equipment or standard on later models. Seat Belts: Pre-tensioned seat belts with force limiters. Technology Features Infotainment Audio System: Premium sound systems often featured Nakamichi or Harman Kardon components, with cassette decks and AM/FM radio. Navigation: Early forms of...
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BMW 7 Series 740iL 1988-1994 Workshop Service Repair Manual
Basic Information
Identification
Make: BMW
Model: 7 Series
Model Variant: 740iL
Generation: E32
Production Years Covered By Manual: 1988, 1989, 1990, 1991, 1992, 1993, 1994
Codes
Chassis Code: E32
Introduction
Market Position
Vehicle Class: Full-size Luxury Sedan
Market Segment: High-end executive and luxury vehicle market.
Competitive Analysis
Key Competitors: Mercedes-Benz S-Class, Lexus LS, Audi V8 Quattro, Jaguar XJ.
Key Features
Design Philosophy: The E32 generation represented BMW's commitment to blending sophisticated luxury, advanced technology, and engaging driving dynamics.
Long Wheelbase: The 'L' designation signifies the long-wheelbase version, offering enhanced rear passenger legroom and comfort.
Technical Innovation: Introduced significant technological advancements for its era, including advanced engine management, ABS, and electronic comfort features.
Manual Details
Coverage Areas
Manual Type: Workshop Service Repair Manual
Coverage Scope: Comprehensive repair, maintenance, diagnostics, and service procedures for all components and systems of the BMW 7 Series 740iL (E32) models from 1988-1994.
Page Count
Page Count: 980
Language
Language: English
Format
File Format: PDF
Download Type: Instant Download
Compatibility: Windows, Mac, Linux OS
Viewing Requirement: Adobe Reader
Printability: Printable
Manual Coverage
Systems Covered
Engine: Detailed coverage for M60 V8 engines (4.0L), including removal, installation, disassembly, assembly, tuning, and troubleshooting. Specifics on cooling, lubrication, fuel injection, and ignition systems.
Transmission: Covers automatic transmission (e.g., 4HP22) operation, diagnostics, fluid service, and component repair.
Drivetrain: Rear-wheel drive system, including differential, driveshafts, and axle components.
Suspension: Front and rear suspension systems (e.g., MacPherson struts, multi-link), including shock absorbers, springs, bushings, and alignment procedures.
Steering: Power steering system, including pump, rack and pinion, and hydraulic lines.
Brakes: Hydraulic brake system, including ABS (Anti-lock Braking System), brake discs, calipers, master cylinder, and bleeding procedures.
Electrical: Comprehensive coverage of the vehicle's electrical system, including wiring diagrams, battery, alternator, starter, lighting, instrument cluster, and various sensors.
Body: Body panels, doors, windows, sunroof, interior trim, and collision repair information.
HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, operation, and service.
Comfort Systems: Power windows, power seats, central locking, and other comfort-related electronics.
Procedures Included
Maintenance: Routine maintenance schedules, fluid changes, filter replacements, spark plug service, and general inspection procedures.
Troubleshooting: Diagnostic procedures for common issues, symptom-based troubleshooting guides, and fault code interpretation.
Repair: Step-by-step repair instructions for virtually all mechanical and electrical components.
Disassembly Assembly: Detailed instructions for dismantling and reassembling major vehicle systems and components.
Adjustment: Procedures for adjusting engine components, brakes, suspension, and other systems to factory specifications.
Diagnostics: In-depth diagnostic routines and methods for identifying component failures and system malfunctions.
Technical Depth
Depth: Extremely high. Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic and troubleshooting procedures.
Special Tools: References specific BMW special service tools and their usage for various repair operations.
Pictorial Diagrams: Includes detailed illustrations, exploded diagrams, drawings, and photographs to guide users through procedures.
Specifications: Provides factory specifications, allowable limits, and tightening torques for all critical components.
Manual Specifications
File Format
Digital Format: PDF
Print Quality
Print Resolution: High-resolution, suitable for clear printing of text and diagrams.
Binding Type
Binding Type: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Code: M60B40
Engine Type: V8, Naturally Aspirated
Displacement: 3982 cc (4.0 Liters)
Performance
Horsepower: Approx. 282 hp @ 5800 rpm (specifications may vary slightly by market and year)
Torque: Approx. 295 lb-ft @ 4500 rpm (specifications may vary slightly by market and year)
Fuel System
Fuel Delivery: Bosch Motronic Electronic Fuel Injection (EFI)
Fuel Type: Unleaded Gasoline (Premium Octane Recommended)
Cooling System
Coolant Capacity: Approx. 11.0 Liters (with heater)
Transmission
Standard
Transmission Type: 4-speed Automatic (e.g., ZF 4HP22 EH)
Optional
Optional Transmission: Manual transmission was not typically offered on the 740iL models in this era.
Features
Transmission Features: Electronic Shift Control (EH) for smoother gear changes and adaptive shift programs.
Fluid Specifications
Transmission Fluid Type: Dexron III or equivalent (Refer to manual for precise BMW specification, e.g., ATF LT 71141 may be specified for later variants or rebuilds).
Dimensions
Exterior
Wheelbase: Approx. 3071 mm (120.9 inches) for LWB models.
Length: Approx. 5111 mm (201.2 inches) for LWB models.
Width: Approx. 1800 mm (70.9 inches).
Height: Approx. 1400 mm (55.1 inches).
Weights
Curb Weight: Approx. 1800 - 1900 kg (depending on equipment).
Safety Features
Ratings
Crash Test Data: While specific official ratings like NCAP were less standardized during this period, the E32 was engineered with a strong safety cell, crumple zones, and driver/passenger airbags.
Active Features
ABS: Standard Anti-lock Braking System (ABS).
Traction Control: Availability of ASC+T (Automatic Stability Control and Traction) on some later models.
Passive Features
Airbags: Driver and front passenger airbags were available, often as optional equipment or standard on later models.
Seat Belts: Pre-tensioned seat belts with force limiters.
Technology Features
Infotainment
Audio System: Premium sound systems often featured Nakamichi or Harman Kardon components, with cassette decks and AM/FM radio.
Navigation: Early forms of GPS navigation were available as an option on later models, typically with a monochrome screen.
Driver Assistance
Cruise Control: Electronic cruise control.
Parking Assistance: Ultrasonic rear parking sensors (Park Distance Control) were available on some later models.
Connectivity
Cellular Integration: Optional integrated car phones were available in this era, though largely obsolete now.
Maintenance
Service Intervals
Oil Change Interval: Typically every 7,500 - 10,000 miles or 12 months, whichever comes first. Refer to the manual for specific interval recommendations based on driving conditions.
Spark Plug Replacement: Approximately every 60,000 miles, but specific type (e.g., platinum) will dictate intervals. Consult the manual.
Transmission Fluid Service: Recommended around 60,000-100,000 miles, or if the fluid appears discolored or burnt. The manual will provide specific guidance.
Fluid Specifications
Engine Oil Type: SAE 5W-30 or 10W-40 synthetic or semi-synthetic oil, API SH or higher. Consult manual for specific viscosity recommendations based on climate.
Engine Oil Capacity: Approx. 7.5 Liters (with filter) for the M60B40 V8 engine.
Coolant Type: Ethylene glycol-based coolant (e.g., BMW's own antifreeze or equivalent) mixed with distilled water at a 50/50 ratio.
Brake Fluid Type: DOT 4 (or DOT 3 if specified by BMW for certain components).
Known Issues
Cooling System: Aging plastic components in the cooling system (e.g., expansion tank, hoses) are prone to cracking. Overheating can damage the V8 engine.
Electrical System: Wiring harnesses, particularly in the engine bay, can degrade over time, leading to intermittent electrical faults. Battery drain issues can also occur.
Interior Components: Headliner sagging, seat upholstery wear, and functionality of electric seat adjustments can be common issues in older vehicles.
Suspension Bushings: Worn suspension bushings can lead to imprecise handling and clunking noises.
Idle Control: Potential issues with the idle control valve or vacuum leaks affecting smooth idling.
Vehicle History
Brand Heritage
Bmw Philosophy: BMW's long-standing reputation for building driver-focused, high-performance luxury vehicles.
Model Evolution
E32 Introduction: The E32 generation replaced the E23 7 Series and was produced from 1986 to 1994. The 740iL variant, featuring the V8 engine, was introduced in 1992.
Facelift: The E32 received a significant facelift in 1991 (model year 1992), which included the introduction of the V8 engines and updated styling cues.
Production
Manufacturing Location: Dingolfing, Germany.
Awards & Recognition
Recognitions
Automotive Awards: The 7 Series platform consistently received acclaim for its luxury, engineering, and driving dynamics, often appearing on 'best of' lists from automotive publications of its time.
Ratings
Performance Reviews: Praised for its smooth V8 power delivery, refined ride, and substantial build quality, establishing BMW as a strong contender in the luxury segment.
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