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BMW 8 Series 1999 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 8 Series Model Variant: E31 Year: 1999 Codes Chassis Code: E31 Engine Code Primary: M62 (V8) Engine Code Secondary: S70/2 (V12 - limited availability) 👋 Introduction Market Position Segment: Luxury Grand Tourer Coupe / Convertible Target Audience: Discerning automotive enthusiasts seeking performance, luxury, and advanced engineering. Competitive Analysis Primary Competitors: Mercedes-Benz SL-Class, Porsche 911, Jaguar XJS, Aston Martin DB7 Key Features Design Philosophy: Aerodynamic, wedge-shaped profile, concealed headlamps, pillarless coupe design (on coupe models). Engineering Highlights: Advanced multi-link suspension, powerful V8 and V12 engines, extensive use of advanced materials for its era. 📋 Manual Details Coverage Areas Comprehensive Coverage: Yes Specific Models Covered: 840Ci, 850Ci, 850CSi (E31 chassis) Page Count Estimated Page Count: 1000+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Exhaust System, Drivetrain Chassis: Suspension (Front & Rear), Steering, Brakes (Hydraulic & ABS) Electrical: 12V Electrical System, Charging System, Starting System, Lighting, Instrumentation, On-Board Computer (OBC), Body Electronics, Power Accessories (Windows, Seats, Mirrors) Body And Interior: Body Panels, Doors, Hood, Trunk, Glass, Interior Trim, HVAC System Diagnostics: Diagnostic Trouble Codes (DTCs), Fault Finding, Troubleshooting Procedures Procedures Included Routine Maintenance: Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Checks & Replacements Major Repairs: Engine Rebuilds, Transmission Overhaul, Suspension Component Replacement, Brake System Overhaul Electrical Repairs: Wiring Harness Repair, Component Testing, Sensor Replacement, Module Diagnostics Troubleshooting Guidance: Step-by-step diagnostic flowcharts and symptom-based troubleshooting Technical Depth Depth Level: Comprehensive: Covers all aspects from basic maintenance to full engine and transmission rebuilds, including complex electrical diagnostics. Diagnostic Coverage: Advanced: Includes detailed procedures for using BMW's diagnostic tools (e.g., DIS). 📊 Manual Specifications File Format Digital Format: PDF Searchability: Text-searchable (OCR) Print Quality Digital Resolution: High-resolution scans for clear diagrams Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine 1 Variant: 4.4L V8 (M62B44) Engine 1 Configuration: 90-degree V8, DOHC, 4 valves per cylinder Engine 1 Displacement Liters: 4.4 Engine 1 Horsepower Hp: 282 Engine 1 Torque Lb Ft: 310 Secondary Engine Engine 2 Variant: 5.4L V12 (M73B54) Engine 2 Configuration: 60-degree V12, DOHC, 4 valves per cylinder Engine 2 Displacement Liters: 5.4 Engine 2 Horsepower Hp: 326 Engine 2 Torque Lb Ft: 361 Tertiary Engine Engine 3 Variant: 5.6L V12 (S70/2 - 850CSi) Engine 3 Configuration: 60-degree V12, DOHC, 4 valves per cylinder Engine 3 Displacement Liters: 5.6 Engine 3 Horsepower Hp: 375 Engine 3 Torque Lb Ft: 413 Fuel System Fuel Delivery: Multi-point Fuel Injection (Bosch Motronic) Fuel Type: Premium Unleaded Gasoline (91+ octane) 🔧 Transmission Standard Transmission Type 840Ci: 5-speed Automatic (Steptronic) Optional Transmission Type 850Ci: 6-speed Manual (limited availability) Transmission Type 850Csi: 6-speed Manual Features Drive Type: Rear-Wheel Drive (RWD) Differential: Limited Slip Differential (LSD) standard on 850CSi, optional on others Fluid Specifications Automatic Transmission Fluid: BMW ATF LT-3 (or equivalent Dexron III) Manual Transmission Fluid: BMW Synchromesh Fluid (or SAE 75W-90 GL-4) 📐 Dimensions Exterior Length In: 191.1 Width In: 71.7 Height In: 51.3 Wheelbase In: 106.5 Weights Curb Weight Lbs 840Ci: 3957 Curb Weight Lbs 850Ci: 4453 Curb Weight Lbs 850Csi: 4608 🛡️ Safety Features Ratings NHTSA Front Impact: Not explicitly rated for 1999, but BMW's safety engineering standards were high for the era. Active Features ABS: Standard Traction Control: ASC+T (Automatic Stability Control and Traction) standard on most models Stability Control: Part of ASC+T system Passive Features Airbags Front: Driver and Passenger Airbags standard Seatbelts: 3-point inertia-reel seatbelts with pretensioners Body Structure: Reinforced chassis and safety cage design. 💡 Technology Features Infotainment Head Unit: BMW Business RDS or Professional RDS radio with cassette player and CD changer capability. Display: Multi-function display (MFD) in dashboard for OBC, radio, and climate control. Driver Assistance Cruise Control: Standard electronic cruise control. Parking Sensors: Optional rear park distance control (PDC). Connectivity Telephone: Optional integrated car phone system. Navigation: Optional BMW Professional Navigation System (MK I/II). 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000-15,000 miles or 12-24 months (condition based service - CBS) Spark Plug Replacement V8: Approx. 60,000 miles Spark Plug Replacement V12: Approx. 50,000 miles Coolant Flush: Every 2-3 years Fluid Specifications Engine Oil V8: BMW Longlife-98 5W-40 Synthetic (or equivalent API SJ/CF, ACEA A3/B3) Engine Oil V12: BMW Longlife-98 5W-40 Synthetic (or equivalent API SJ/CF, ACEA A3/B3) Coolant: BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) Brake Fluid: DOT 4 Known Issues Cooling System: Plastic coolant pipes can become brittle, water pump failure. Electrical Components: Window regulators, central locking system, headlight motors can fail. Age-related wiring degradation. Suspension: Front control arm bushings, rear self-leveling suspension (on some models) can wear. Idle Control V8: V8 engines can experience rough idle due to vacuum leaks or MAF sensor issues. Oil Leaks: Valve cover gaskets, oil pan...
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BMW 8 Series 1999 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
8 Series
Model Variant:
E31
Year:
1999
Codes
Chassis Code:
E31
Engine Code Primary:
M62 (V8)
Engine Code Secondary:
S70/2 (V12 - limited availability)
👋 Introduction
Market Position
Segment:
Luxury Grand Tourer Coupe / Convertible
Target Audience:
Discerning automotive enthusiasts seeking performance, luxury, and advanced engineering.
Competitive Analysis
Primary Competitors:
Mercedes-Benz SL-Class, Porsche 911, Jaguar XJS, Aston Martin DB7
Key Features
Design Philosophy:
Aerodynamic, wedge-shaped profile, concealed headlamps, pillarless coupe design (on coupe models).
Engineering Highlights:
Advanced multi-link suspension, powerful V8 and V12 engines, extensive use of advanced materials for its era.
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
Yes
Specific Models Covered:
840Ci, 850Ci, 850CSi (E31 chassis)
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Exhaust System, Drivetrain
Chassis:
Suspension (Front & Rear), Steering, Brakes (Hydraulic & ABS)
Electrical:
12V Electrical System, Charging System, Starting System, Lighting, Instrumentation, On-Board Computer (OBC), Body Electronics, Power Accessories (Windows, Seats, Mirrors)
Body And Interior:
Body Panels, Doors, Hood, Trunk, Glass, Interior Trim, HVAC System
Diagnostics:
Diagnostic Trouble Codes (DTCs), Fault Finding, Troubleshooting Procedures
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Checks & Replacements
Major Repairs:
Engine Rebuilds, Transmission Overhaul, Suspension Component Replacement, Brake System Overhaul
Electrical Repairs:
Wiring Harness Repair, Component Testing, Sensor Replacement, Module Diagnostics
Troubleshooting Guidance:
Step-by-step diagnostic flowcharts and symptom-based troubleshooting
Technical Depth
Depth Level:
Comprehensive: Covers all aspects from basic maintenance to full engine and transmission rebuilds, including complex electrical diagnostics.
Diagnostic Coverage:
Advanced: Includes detailed procedures for using BMW's diagnostic tools (e.g., DIS).
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Text-searchable (OCR)
Print Quality
Digital Resolution:
High-resolution scans for clear diagrams
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine 1 Variant:
4.4L V8 (M62B44)
Engine 1 Configuration:
90-degree V8, DOHC, 4 valves per cylinder
Engine 1 Displacement Liters:
4.4
Engine 1 Horsepower Hp:
282
Engine 1 Torque Lb Ft:
310
Secondary Engine
Engine 2 Variant:
5.4L V12 (M73B54)
Engine 2 Configuration:
60-degree V12, DOHC, 4 valves per cylinder
Engine 2 Displacement Liters:
5.4
Engine 2 Horsepower Hp:
326
Engine 2 Torque Lb Ft:
361
Tertiary Engine
Engine 3 Variant:
5.6L V12 (S70/2 - 850CSi)
Engine 3 Configuration:
60-degree V12, DOHC, 4 valves per cylinder
Engine 3 Displacement Liters:
5.6
Engine 3 Horsepower Hp:
375
Engine 3 Torque Lb Ft:
413
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (Bosch Motronic)
Fuel Type:
Premium Unleaded Gasoline (91+ octane)
🔧 Transmission
Standard
Transmission Type 840Ci:
5-speed Automatic (Steptronic)
Optional
Transmission Type 850Ci:
6-speed Manual (limited availability)
Transmission Type 850Csi:
6-speed Manual
Features
Drive Type:
Rear-Wheel Drive (RWD)
Differential:
Limited Slip Differential (LSD) standard on 850CSi, optional on others
Fluid Specifications
Automatic Transmission Fluid:
BMW ATF LT-3 (or equivalent Dexron III)
Manual Transmission Fluid:
BMW Synchromesh Fluid (or SAE 75W-90 GL-4)
📐 Dimensions
Exterior
Length In:
191.1
Width In:
71.7
Height In:
51.3
Wheelbase In:
106.5
Weights
Curb Weight Lbs 840Ci:
3957
Curb Weight Lbs 850Ci:
4453
Curb Weight Lbs 850Csi:
4608
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not explicitly rated for 1999, but BMW's safety engineering standards were high for the era.
Active Features
ABS:
Standard
Traction Control:
ASC+T (Automatic Stability Control and Traction) standard on most models
Stability Control:
Part of ASC+T system
Passive Features
Airbags Front:
Driver and Passenger Airbags standard
Seatbelts:
3-point inertia-reel seatbelts with pretensioners
Body Structure:
Reinforced chassis and safety cage design.
💡 Technology Features
Infotainment
Head Unit:
BMW Business RDS or Professional RDS radio with cassette player and CD changer capability.
Display:
Multi-function display (MFD) in dashboard for OBC, radio, and climate control.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Parking Sensors:
Optional rear park distance control (PDC).
Connectivity
Telephone:
Optional integrated car phone system.
Navigation:
Optional BMW Professional Navigation System (MK I/II).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000-15,000 miles or 12-24 months (condition based service - CBS)
Spark Plug Replacement V8:
Approx. 60,000 miles
Spark Plug Replacement V12:
Approx. 50,000 miles
Coolant Flush:
Every 2-3 years
Fluid Specifications
Engine Oil V8:
BMW Longlife-98 5W-40 Synthetic (or equivalent API SJ/CF, ACEA A3/B3)
Engine Oil V12:
BMW Longlife-98 5W-40 Synthetic (or equivalent API SJ/CF, ACEA A3/B3)
Coolant:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based)
Brake Fluid:
DOT 4
Known Issues
Cooling System:
Plastic coolant pipes can become brittle, water pump failure.
Electrical Components:
Window regulators, central locking system, headlight motors can fail. Age-related wiring degradation.
Suspension:
Front control arm bushings, rear self-leveling suspension (on some models) can wear.
Idle Control V8:
V8 engines can experience rough idle due to vacuum leaks or MAF sensor issues.
Oil Leaks:
Valve cover gaskets, oil pan gaskets, and O-rings can degrade and leak.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW)
Heritage Focus:
Performance, luxury, engineering innovation, motorsport success.
Model Evolution
Generation:
E31 (First and only generation of the 8 Series Coupe/Convertible until the F12/F13 generation)
Development Goal:
To create BMW's flagship grand tourer, showcasing advanced technology and design, competing with European luxury GTs.
Production
Production Years E31:
1989-1999
Production Location:
Dingolfing, Germany
Total Production Units E31:
30,621
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
Not explicitly listed for 1999, but the 8 Series was praised for its engineering and performance.
Ratings
Design Awards:
Recognized for its distinctive and aerodynamic styling by automotive publications.
Certifications
Euro Ncap Rating:
N/A (Not tested under current Euro NCAP standards)
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