BMW 840Ci 1992 1993 1994 1995 1996 Repair Service Manual
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🏷️ Basic Information Identification Make: BMW Model: 840Ci Model Code: E31 Chassis Code: E31 Product Type: Workshop Service Manual Product Title: BMW 840Ci 1992-1996 Repair Service Manual 👋 Introduction Market Position Class: Luxury Grand Tourer (GT) Target Audience: Affluent buyers seeking performance, luxury, and advanced engineering. Competitive Analysis Key Competitors: Mercedes-Benz SL-Class (R129), Porsche 928, Jaguar XJ-S. Key Features Design: Striking, aerodynamic coupe body with classic BMW proportions and pop-up headlights. Performance: Powerful V8 engine, refined handling, comfortable ride suitable for long distances. Luxury Appointments: High-quality interior materials, advanced (for the era) features, focus on driver and passenger comfort. Manual Purpose Primary Use: To provide detailed repair and maintenance procedures for mechanical technicians and knowledgeable owners. 📋 Manual Details Coverage Areas Covered Years: 1992, 1993, 1994, 1995, 1996 Engine Variants Covered: 4.0L V8 (M60B40) Region Applicability: Global (primarily North American and European specifications) Page Count Estimated Pages: 1000+ Manual Type Type: Comprehensive Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management, fuel system, exhaust system, cooling system, lubrication system, transmission (automatic), differential, driveline. Chassis: Suspension (front and rear, including adaptive suspension if applicable), steering system, braking system (ABS, DSC), wheels and tires. Electrical: Body control module (BCM), comfort electronics, lighting systems, instrument cluster, diagnostics, wiring diagrams, fuse locations, battery, alternator, starter. Body: Body panels, doors, windows, convertible top (if applicable), interior trim, seats, climate control (HVAC), exterior trim. Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes, filter replacements, lubrication points, general inspections. Troubleshooting: Diagnostic fault codes (DTCs), symptom-based troubleshooting guides, electrical system diagnostics, mechanical component diagnostics. Repair: Component removal and installation, engine overhaul, transmission overhaul, brake system repairs, suspension component replacement, electrical component repair. Specifications Data: Torque specifications, tolerances, clearances, fluid capacities, wiring diagrams, component identification. Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds. Designed for professional technicians but accessible to advanced DIYers. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Searchable text content for quick information retrieval. Printability: Printable pages for workshop use. Resolution: High-resolution scans for clear diagrams and text. Print Quality Quality: N/A (Digital format) Binding Type Binding: N/A (Digital format) Paper Type Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code: M60B40 Engine Type: Naturally Aspirated V8 Displacement: 3982 cc (4.0 Liters) Bore X Stroke: 84.0 mm x 89.6 mm Compression Ratio: 10.0:1 Valve Train: DOHC (Double Overhead Camshafts), 4 valves per cylinder (32 valves total) Block Material: Aluminum Head Material: Aluminum Performance Horsepower: 280 hp @ 5800 rpm (DIN) Torque: 400 Nm (295 lb-ft) @ 4500 rpm (DIN) Fuel System Fuel Delivery: Multi-point Fuel Injection (Bosch Motronic M3.3) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Cooling System Coolant Type: BMW Longlife Coolant (typically blue or green ethylene glycol based) Lubrication System Oil Capacity Liters: 7.5 Liters (8.0 US Quarts) Recommended Oil Viscosity: SAE 5W-30 or 5W-40 (check manual for specific climate/service recommendations) 🔧 Transmission Standard Type: 4-speed Automatic (ZF 4HP24) Optional Type: 5-speed Manual (Getrag 265, rare) Features Automatic Features: Sport and Comfort modes, electronically controlled. Fluid Specifications Automatic Transmission Fluid Type: Dexron III (or equivalent) Fluid Capacity Automatic Transmission Fluid Capacity Liters: Approximately 8.0 Liters (total system capacity, less for drain and fill) 📐 Dimensions Exterior Length Mm: 4784 mm Width Mm: 1855 mm Height Mm: 1370 mm Wheelbase Mm: 2578 mm Front Track Mm: 1534 mm Rear Track Mm: 1545 mm Interior Seating Capacity: 4 Weights Curb Weight Kg: 1750 kg (approximate) Gross Vehicle Weight Rating Kg: 2180 kg (approximate) Max Payload Kg: 430 kg (approximate) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Vehicle predates widespread standardized testing such as NCAP) Active Features Traction Control: ASC+T (Automatic Stability Control and Traction) available on later models and optional. Anti Lock Brakes: Standard (ABS) Passive Features Airbags: Driver and front passenger airbags standard. Seatbelts: Front and rear seatbelts, front seatbelt pretensioners. Chassis Safety: Reinforced safety cell, crumple zones. 💡 Technology Features Infotainment Audio System: BMW Bavaria C Business/Professional CD or Cassette systems, optional Harman Kardon sound system. Navigation: Optional GPS navigation system with CRT screen in the center console (BMW Business Navigation System). Driver Assistance Cruise Control: Standard electronic cruise control. Parking Assistance: Optional rear parking sensors (BMW Park Distance Control, PDC). Connectivity Phone Integration: Optional integrated car phone system. Comfort Features Climate Control: Dual-zone automatic climate control (ECC - Electronic Climate Control). Seats: Electrically adjustable front seats with memory, heated seats optional. 🔧 Maintenance Service Intervals Oil Change Interval: 10,000-15,000 miles or annually (consult manual for exact BMW recommendations based on driving conditions). Transmission Fluid Change Interval: Every 30,000-60,000 miles (recommended, especially for automatic transmissions). Coolant Change Interval: Every 2-3 years or as per BMW recommendations. Spark Plug Replacement: Approximately 60,000 miles (V8 engines often use...
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds. Designed for professional technicians but accessible to advanced DIYers.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Searchable text content for quick information retrieval.
Printability:
Printable pages for workshop use.
Resolution:
High-resolution scans for clear diagrams and text.
Premium Unleaded Gasoline (91 octane or higher recommended)
Cooling System
Coolant Type:
BMW Longlife Coolant (typically blue or green ethylene glycol based)
Lubrication System
Oil Capacity Liters:
7.5 Liters (8.0 US Quarts)
Recommended Oil Viscosity:
SAE 5W-30 or 5W-40 (check manual for specific climate/service recommendations)
🔧 Transmission
Standard
Type:
4-speed Automatic (ZF 4HP24)
Optional
Type:
5-speed Manual (Getrag 265, rare)
Features
Automatic Features:
Sport and Comfort modes, electronically controlled.
Fluid Specifications
Automatic Transmission Fluid Type:
Dexron III (or equivalent)
Fluid Capacity
Automatic Transmission Fluid Capacity Liters:
Approximately 8.0 Liters (total system capacity, less for drain and fill)
📐 Dimensions
Exterior
Length Mm:
4784 mm
Width Mm:
1855 mm
Height Mm:
1370 mm
Wheelbase Mm:
2578 mm
Front Track Mm:
1534 mm
Rear Track Mm:
1545 mm
Interior
Seating Capacity:
4
Weights
Curb Weight Kg:
1750 kg (approximate)
Gross Vehicle Weight Rating Kg:
2180 kg (approximate)
Max Payload Kg:
430 kg (approximate)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Vehicle predates widespread standardized testing such as NCAP)
Active Features
Traction Control:
ASC+T (Automatic Stability Control and Traction) available on later models and optional.
Anti Lock Brakes:
Standard (ABS)
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
Front and rear seatbelts, front seatbelt pretensioners.
Chassis Safety:
Reinforced safety cell, crumple zones.
💡 Technology Features
Infotainment
Audio System:
BMW Bavaria C Business/Professional CD or Cassette systems, optional Harman Kardon sound system.
Navigation:
Optional GPS navigation system with CRT screen in the center console (BMW Business Navigation System).
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Parking Assistance:
Optional rear parking sensors (BMW Park Distance Control, PDC).
Connectivity
Phone Integration:
Optional integrated car phone system.
Comfort Features
Climate Control:
Dual-zone automatic climate control (ECC - Electronic Climate Control).
Seats:
Electrically adjustable front seats with memory, heated seats optional.
🔧 Maintenance
Service Intervals
Oil Change Interval:
10,000-15,000 miles or annually (consult manual for exact BMW recommendations based on driving conditions).
Transmission Fluid Change Interval:
Every 30,000-60,000 miles (recommended, especially for automatic transmissions).
Coolant Change Interval:
Every 2-3 years or as per BMW recommendations.
Spark Plug Replacement:
Approximately 60,000 miles (V8 engines often use 8 spark plugs).
Fluid Specifications
Brake Fluid Type:
DOT 4 (low viscosity recommended for ABS systems)
Power Steering Fluid Type:
CHF 11S (or equivalent synthetic hydraulic fluid)
Known Issues
Common Electrical Problems:
Sensor failures (e.g., MAF, O2), SRS system faults, window regulators, central locking issues, pixilation on instrument cluster LCDs.
Common Mechanical Problems:
Cooling system components (radiator, water pump, hoses), VANOS system (if equipped, though M60 does not have VANOS), oil leaks (valve cover gaskets, oil pan gasket), subframe bushings, front suspension components.
Specific Component Concerns:
Headlight motors for pop-up mechanism, climate control flap actuators, ABS/ASC sensor rings.