🏷️ Basic Information Identification Make: BMW Model: 5 Series Chassis Code: E39 Generation Generation Name: Fourth Generation 5 Series 👋 Introduction Market Position Target Audience: Owners of BMW E39 vehicles seeking to perform maintenance, repairs, or gain in-depth knowledge of their vehicle. Competitive Analysis Value Proposition: Offers a cost-effective alternative to expensive factory CD-ROMs, providing equivalent comprehensive workshop data in a modern, accessible format. Key Features Delivery Method: Email delivery, providing immediate access without shipping delays or costs. Visual Aids: Contains numerous pictures and diagrams to aid in understanding complex procedures. Platform Compatibility: Compatible with all PC-based Windows operating systems and Mac. 📋 Manual Details Coverage Areas Coverage Summary: Complete workshop service and repair information for BMW E39 models. Page Count Estimated Pages: Extensive (estimated to be comparable to factory manuals, typically thousands of pages across all sections) Manual Type Type: Workshop Service / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Management: Detailed coverage of engine rebuilding, diagnostics, fuel injection, ignition systems, and emissions control. Drivetrain: Comprehensive information on manual and automatic transmissions, differentials, driveshafts, and clutch systems. Suspension Steering: In-depth coverage of front and rear suspension components, steering systems, alignment procedures, and troubleshooting. Brakes: Detailed procedures for brake system maintenance, repair, ABS diagnostics, and component replacement. Electrical Electronics: Extensive coverage of the electrical system, including wiring diagrams, component testing, lighting, power distribution, and modules. HVAC: Complete diagnostics and repair procedures for the heating, ventilation, and air conditioning (HVAC) system. Body Chassis: Information on body panel repairs, interior trim removal, and chassis components. Cooling Fuel Exhaust: Detailed coverage of cooling systems, fuel delivery, and exhaust system maintenance and repair. Procedures Included Maintenance Schedules: Routine maintenance procedures and recommended service intervals. Diagnostic Troubleshooting: Step-by-step diagnostic procedures and common fault finding for all systems. Component Replacement: Detailed instructions for the removal, installation, and adjustment of all major and minor components. Rebuilding Overhaul: Comprehensive procedures for rebuilding engines, transmissions, and other major sub-assemblies. Wiring Diagrams: Included are detailed, factory-level wiring diagrams for all electrical circuits. Technical Depth Depth: Factory-level technical repair information, suitable for both professional technicians and experienced DIY enthusiasts. 📊 Manual Specifications File Format PDF Quality: High-resolution PDF, allowing for clear viewing of text and images. Searchability: Searchable text within the PDF for quick information retrieval. Print Quality Printability: Fully printable; users can print all pages or specific sections as needed. Binding Type Binding: N/A (Digital PDF format, no physical binding) Paper Type Paper Type: N/A (Digital PDF format, no physical paper) ⚙️ Engine Specifications Primary Engine Engine Options Covered: Covers a wide range of E39 engines including inline-4, inline-6, and V8 gasoline engines, and potentially diesel variants (e.g., M50, M52, M54, S62, M62, M67). Performance Typical Power Output: Varies by specific engine, but typically ranges from 150 HP for base models to 400 HP for the M5 variant. Fuel System Fuel Delivery Type: Electronic Fuel Injection (EFI) with detailed specifications for injectors, fuel pumps, and pressure regulators. Engine Management ECU Coverage: Information on engine control units (ECUs) and associated diagnostic protocols. 🔧 Transmission Standard Transmission Types Covered: Covers various manual and automatic transmission options offered in the E39 generation. Optional Automatic Transmission Features: Detailed procedures for servicing, diagnosing, and repairing automatic transmissions, including Steptronic functionality where applicable. Features Clutch System: Information on clutch system components, replacement, and adjustment for manual transmissions. 📐 Dimensions Exterior Body Styles: Primarily Sedan (4-door) and Touring (Wagon/Estate) body styles. Weights Curb Weight: Varies significantly by model and equipment, typically ranging from approximately 3,300 lbs (1500 kg) to over 3,800 lbs (1725 kg). 🛡️ Safety Features Ratings Crash Test Performance: While specific year ratings vary, E39 models generally received good safety performance in contemporary crash tests, benefitting from BMW's safety engineering. Active Features Braking Systems: Detailed information on Anti-lock Braking System (ABS) and Electronic Stability Control (ASC/DSC) system operation and diagnostics. Passive Features Airbag System: Coverage of airbag systems, including SRS control modules, sensor replacement, and diagnostic procedures. 💡 Technology Features Infotainment Nav Radio Systems: Covers BMW's Professional Navigation systems, radio units, and associated modules (e.g., DSP, CD changers). Driver Assistance Parking Sensors: Information on the Park Distance Control (PDC) system, including sensor diagnostics and replacement. Connectivity Cruise Control: Details on the operation and troubleshooting of the cruise control system. 🔧 Maintenance Service Intervals Oil Change Interval: Typically based on Condition Based Service (CBS) system or manual recommendations, often around 10,000-15,000 miles (16,000-24,000 km) or annually, depending on driving conditions and oil type. Brake Fluid Flush: Recommended every 2 years, regardless of mileage. Fluid Specifications Engine Oil: Specific viscosity grades vary by engine and ambient temperature (e.g., BMW Longlife-01 approved 5W-30 or 0W-30), with capacities ranging from 6.5 to 8.5 liters. Coolant: BMW Antifreeze/Coolant (G48 ethylene glycol based) mixed 50/50 with distilled water. Transmission Fluid Manual: Specific MTF LT-2...
Owners of BMW E39 vehicles seeking to perform maintenance, repairs, or gain in-depth knowledge of their vehicle.
Competitive Analysis
Value Proposition:
Offers a cost-effective alternative to expensive factory CD-ROMs, providing equivalent comprehensive workshop data in a modern, accessible format.
Key Features
Delivery Method:
Email delivery, providing immediate access without shipping delays or costs.
Visual Aids:
Contains numerous pictures and diagrams to aid in understanding complex procedures.
Platform Compatibility:
Compatible with all PC-based Windows operating systems and Mac.
📋 Manual Details
Coverage Areas
Coverage Summary:
Complete workshop service and repair information for BMW E39 models.
Page Count
Estimated Pages:
Extensive (estimated to be comparable to factory manuals, typically thousands of pages across all sections)
Manual Type
Type:
Workshop Service / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Management:
Detailed coverage of engine rebuilding, diagnostics, fuel injection, ignition systems, and emissions control.
Drivetrain:
Comprehensive information on manual and automatic transmissions, differentials, driveshafts, and clutch systems.
Suspension Steering:
In-depth coverage of front and rear suspension components, steering systems, alignment procedures, and troubleshooting.
Brakes:
Detailed procedures for brake system maintenance, repair, ABS diagnostics, and component replacement.
Electrical Electronics:
Extensive coverage of the electrical system, including wiring diagrams, component testing, lighting, power distribution, and modules.
HVAC:
Complete diagnostics and repair procedures for the heating, ventilation, and air conditioning (HVAC) system.
Body Chassis:
Information on body panel repairs, interior trim removal, and chassis components.
Cooling Fuel Exhaust:
Detailed coverage of cooling systems, fuel delivery, and exhaust system maintenance and repair.
Procedures Included
Maintenance Schedules:
Routine maintenance procedures and recommended service intervals.
Diagnostic Troubleshooting:
Step-by-step diagnostic procedures and common fault finding for all systems.
Component Replacement:
Detailed instructions for the removal, installation, and adjustment of all major and minor components.
Rebuilding Overhaul:
Comprehensive procedures for rebuilding engines, transmissions, and other major sub-assemblies.
Wiring Diagrams:
Included are detailed, factory-level wiring diagrams for all electrical circuits.
Technical Depth
Depth:
Factory-level technical repair information, suitable for both professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution PDF, allowing for clear viewing of text and images.
Searchability:
Searchable text within the PDF for quick information retrieval.
Print Quality
Printability:
Fully printable; users can print all pages or specific sections as needed.
Binding Type
Binding:
N/A (Digital PDF format, no physical binding)
Paper Type
Paper Type:
N/A (Digital PDF format, no physical paper)
⚙️ Engine Specifications
Primary Engine
Engine Options Covered:
Covers a wide range of E39 engines including inline-4, inline-6, and V8 gasoline engines, and potentially diesel variants (e.g., M50, M52, M54, S62, M62, M67).
Performance
Typical Power Output:
Varies by specific engine, but typically ranges from 150 HP for base models to 400 HP for the M5 variant.
Fuel System
Fuel Delivery Type:
Electronic Fuel Injection (EFI) with detailed specifications for injectors, fuel pumps, and pressure regulators.
Engine Management
ECU Coverage:
Information on engine control units (ECUs) and associated diagnostic protocols.
🔧 Transmission
Standard
Transmission Types Covered:
Covers various manual and automatic transmission options offered in the E39 generation.
Optional
Automatic Transmission Features:
Detailed procedures for servicing, diagnosing, and repairing automatic transmissions, including Steptronic functionality where applicable.
Features
Clutch System:
Information on clutch system components, replacement, and adjustment for manual transmissions.
📐 Dimensions
Exterior
Body Styles:
Primarily Sedan (4-door) and Touring (Wagon/Estate) body styles.
Weights
Curb Weight:
Varies significantly by model and equipment, typically ranging from approximately 3,300 lbs (1500 kg) to over 3,800 lbs (1725 kg).
🛡️ Safety Features
Ratings
Crash Test Performance:
While specific year ratings vary, E39 models generally received good safety performance in contemporary crash tests, benefitting from BMW's safety engineering.
Active Features
Braking Systems:
Detailed information on Anti-lock Braking System (ABS) and Electronic Stability Control (ASC/DSC) system operation and diagnostics.
Passive Features
Airbag System:
Coverage of airbag systems, including SRS control modules, sensor replacement, and diagnostic procedures.
💡 Technology Features
Infotainment
Nav Radio Systems:
Covers BMW's Professional Navigation systems, radio units, and associated modules (e.g., DSP, CD changers).
Driver Assistance
Parking Sensors:
Information on the Park Distance Control (PDC) system, including sensor diagnostics and replacement.
Connectivity
Cruise Control:
Details on the operation and troubleshooting of the cruise control system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically based on Condition Based Service (CBS) system or manual recommendations, often around 10,000-15,000 miles (16,000-24,000 km) or annually, depending on driving conditions and oil type.
Brake Fluid Flush:
Recommended every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil:
Specific viscosity grades vary by engine and ambient temperature (e.g., BMW Longlife-01 approved 5W-30 or 0W-30), with capacities ranging from 6.5 to 8.5 liters.
Coolant:
BMW Antifreeze/Coolant (G48 ethylene glycol based) mixed 50/50 with distilled water.
Transmission Fluid Manual:
Specific MTF LT-2 or equivalent for manual transmissions.
Transmission Fluid Automatic:
BMW ATF Dexron III or successor (e.g., Dexron VI) for most automatic transmissions; specific types may vary.
Known Issues
Cooling System Failures:
Common issues include plastic expansion tank cracking, thermostat housing leaks, and water pump failures. The manual provides diagnostic and replacement procedures.
Vanos System:
Variable Valve Timing (VANOS) system can experience issues with seals or solenoids, leading to rough idle or power loss. Manual covers diagnosis and repair.
Oil Leaks:
Valve cover gaskets and oil pan gaskets are common leak points. Manual details replacement procedures.
Suspected Electrical Gremlins:
Corrosion on ABS/ASC sensors, degraded wiring insulation, and module failures are noted. Detailed wiring diagrams are crucial for troubleshooting.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Reflects BMW's 'Ultimate Driving Machine' philosophy with a focus on performance, handling, and driver engagement.
Model Evolution
E39 Introduction:
The E39 generation of the 5 Series was introduced in 1995 (as a 1996 model year) and produced until 2003.
Production
Production Years:
1995-2003
Manufacturing Locations:
Primarily manufactured in Dingolfing, Germany.
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
The E39 generation was widely praised by automotive journalists for its refined driving dynamics, comfortable ride, and high-quality interior, often winning comparisons against competitors like Mercedes-Benz E-Class and Audi A6.
Ratings
Consumer Reports Historical:
Historically, E39 models have been rated well for reliability and performance by various automotive publications and consumer organizations, although specific ratings vary by year and engine.
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