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Introduction
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Market Position
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Segment:
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Lightweight Adventure Touring / Dual Sport Motorcycle
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Target Audience:
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Riders seeking a versatile motorcycle for commuting, touring, and light off-road use.
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Competitive Analysis
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Key Competitors Era:
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Honda Transalp, Suzuki V-Strom 650, Kawasaki KLR650, Yamaha XT660R.
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Key Features
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Engine Layout:
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Single-cylinder, four-stroke (Rotax engine), known for its torque and simplicity.
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Chassis Design:
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Steel frame, capable suspension for mixed terrain, comfortable ergonomics.
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Versatility:
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Designed for on-road comfort and off-road capability, making it a practical choice for various riding conditions.
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Manual Details
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Coverage Areas
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Coverage Years:
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2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
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Models Covered:
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All F650GS models within the specified year range (including potential variations like standard and Dakar models, though specific trim level coverage is assumed)
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Page Count
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Page Count Estimate:
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Extensive (typical for professional workshop manuals, often 500+ pages depending on specific model variants and inclusion of all systems)
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Manual Type
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Manual Type:
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Service Repair Workshop Manual
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Language
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Language:
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English (standard for professional manuals, assuming comprehensive technical language)
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Format
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Format:
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PDF (Portable Document Format)
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Manual Coverage
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Systems Covered
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Engine Mechanical:
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Complete engine overhaul, cylinder head, piston, crankshaft, camshaft, valve train, oil system, cooling system, lubrication.
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Fuel System:
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Fuel injection system (Bosch Motronic), throttle body, injectors, fuel pump, fuel pressure regulator, fuel tank, fuel lines.
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Ignition System:
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Ignition coils, spark plugs, crankshaft position sensor, camshaft position sensor, ignition timing.
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Exhaust System:
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Exhaust manifold, catalytic converter, muffler, oxygen sensors (lambda sensors).
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Transmission Drivetrain:
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Clutch operation, gearbox (5-speed sequential), final drive (chain drive), sprocket replacement, chain maintenance.
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Brakes:
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Front and rear brake systems (disc brakes), brake calipers, brake pads, brake lines, master cylinders, ABS system (if equipped).
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Suspension:
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Front telescopic forks (Marzocchi), rear monoshock (WP Suspension), linkage system, spring preload, damping adjustment.
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Electrical System:
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Battery, charging system (alternator, regulator/rectifier), starter motor, lighting system (headlights, tail lights, indicators), wiring diagrams, fuses, relays.
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Bodywork Chassis:
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Frame inspection, body panels, fairings, seat, handlebars, footpegs, luggage rack system, fuel tank mounting.
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Wheels Tires:
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Wheel bearings, spoke tension (if applicable for wire-spoke wheels), tire removal/installation, tire pressure specifications.
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Diagnostics:
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Troubleshooting guides, fault codes (OBD-II or similar diagnostic port), diagnostic procedures.
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Procedures Included
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Routine Maintenance:
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Oil changes, filter replacements, chain adjustment and lubrication, brake fluid checks, coolant checks, spark plug replacement.
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Major Repairs:
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Engine rebuilds, gearbox overhauls, suspension fork servicing, brake system bleeding and component replacement.
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Troubleshooting:
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Step-by-step diagnostic flowcharts for common and uncommon issues.
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Electrical Troubleshooting:
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Use of wiring diagrams for fault finding in the electrical system.
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Component Disassembly Reassembly:
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Detailed instructions for removing, inspecting, and reinstalling all major components.
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Technical Depth
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Depth Level:
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Comprehensive (covering everything from basic maintenance to complete engine and transmission rebuilds).
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Diagnostic Capabilities:
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Advanced diagnostic procedures, including potential use of diagnostic tools (if applicable to the system).
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Special Tools:
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Identification and usage of specialized tools required for specific repair procedures.
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Dimensions
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Exterior
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Overall Length:
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Approx. 2,180 mm (85.8 in)
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Overall Width:
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Approx. 850 mm (33.5 in)
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Overall Height:
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Approx. 1,320 mm (52.0 in)
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Seat Height:
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Approx. 800 mm (31.5 in) (standard), 870 mm (34.3 in) (Dakar model)
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Ground Clearance:
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Approx. 170 mm (6.7 in) (standard), 200 mm (7.9 in) (Dakar model)
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Weights
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Dry Weight:
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Approx. 187 kg (412 lbs)
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Wet Weight:
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Approx. 202 kg (445 lbs) (fully fueled)
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Gross Vehicle Weight Rating:
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Not typically specified for motorcycles in this format, but total load capacity would be detailed.
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Cargo
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Luggage Capacity:
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Designed to accept BMW System cases and top case, integrated mounting points.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 10,000 km (6,000 miles) or annually, whichever comes first.
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Oil Filter Replacement:
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At every oil change (10,000 km / 6,000 miles).
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Air Filter Cleaning Replacement:
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Check every 10,000 km (6,000 miles), replace as needed.
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Spark Plug Replacement:
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Every 20,000 km (12,000 miles).
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Valve Clearance Check:
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Every 20,000 km (12,000 miles).
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Chain Maintenance:
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Lubricate and adjust chain every 5,000 km (3,000 miles) or more frequently if used in adverse conditions.
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Fluid Specifications
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Engine Oil Capacity:
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Approx. 2.3 liters (2.4 US quarts) with filter change.
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Coolant Type:
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BMW approved ethylene glycol-based coolant (e.g., BMWcoolant 11 or equivalent).
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Brake Fluid Type:
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DOT 4 (or DOT 5.1 if specified for ABS models).
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Known Issues
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Common Wear Items:
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Clutch wear, regulator/rectifier failures (especially on earlier models), swingarm bearings, wheel bearings, throttle position sensor (TPS) issues.
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Potential Failures:
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Water pump seal leaks, stator failures, ABS sensor issues (if equipped).
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Vehicle History
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Brand Heritage
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Bmw Motorcycle Legacy:
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BMW has a long and distinguished history in motorcycle manufacturing, dating back to the 1920s, known for quality, innovation, and durability.
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Model Evolution
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F Series Introduction:
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The F-series introduced a new era for BMW's single-cylinder motorcycles, often utilizing engines produced in partnership with Rotax (Austria).
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F650 Legacy:
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The F650 series began with the F650 Funduro (using a similar Rotax engine but with a more traditional adventure styling) in the mid-1990s, evolving into the F650GS for improved on-road manners and features.
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Production
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Production Location:
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Assembled in Berlin, Germany (BMW Motorrad's primary manufacturing facility).
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Production Period:
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The F650GS, with the Rotax engine, was produced from approximately 1999/2000 until 2007/2008, when it was succeeded by models with the new parallel-twin engine.
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