Manual Coverage
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Systems Covered
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Engine:
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Full Engine Overhaul, Tuning, and Diagnostics
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Fuel System:
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Fuel Injection System (EFI), Fuel Pump, Injectors, Tank
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Ignition System:
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Ignition Coils, Spark Plugs, ECU Control
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Transmission:
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Clutch, Gearbox, Final Drive (Shaft Drive)
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Chassis:
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Frame, Swingarm, Suspension (Front and Rear)
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Brakes:
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Brake System, ABS (Integral ABS), Brake Lines, Calipers, Master Cylinders
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Electrical System:
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Wiring Diagrams, Battery, Charging System, Lighting, Starter, ECU
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Bodywork:
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Fairings, Seat, Storage Compartments, Windshield Adjustment
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Instrumentation:
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Dashboard, Gauges, Warning Lights
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Comfort Features:
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Heated Grips, Heated Seats, Cruise Control, Reverse Gear
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Procedures Included
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Routine Maintenance:
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Oil Changes, Filter Replacements, Chain/Shaft Lubrication, Tire Pressure Checks
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Scheduled Maintenance:
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Valve Clearance Checks, Spark Plug Replacement, Fluid Flushes
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Engine Rebuild:
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Piston Rings, Bearings, Seals, Gaskets, Cylinder Head
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Transmission Repair:
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Clutch Assembly, Gear Selection Mechanism, Final Drive Maintenance
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Brake Service:
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Bleeding, Pad Replacement, Rotor Inspection, ABS Component Diagnosis
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Electrical Diagnostics:
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Troubleshooting Wiring Faults, Sensor Testing, ECU Resets
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Suspension Overhaul:
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Fork Seal Replacement, Shock Absorber Servicing
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Bodywork Repair:
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Fairing Removal/Installation, Cosmetic Fixes
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Diagnostic Troubleshooting:
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Step-by-step fault finding for common and uncommon issues
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Technical Depth
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Depth:
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Comprehensive (from basic checks to full rebuilds)
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Diagnostic Charts:
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Detailed diagnostic flowcharts
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Torque Specifications:
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All critical fasteners
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Clearances And Tolerances:
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Engine, transmission, and chassis components
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Wiring Diagrams:
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Color-coded and detailed
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 10,000 km (6,000 miles) or annually
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Major Service Interval:
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Every 20,000 km (12,000 miles) - includes valve clearance, fuel filter, etc.
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Fluid Specifications
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Engine Oil:
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BMW Motorrad Advantec Ultimate SAE 5W-40 (or equivalent API SL/JASO MA)
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Engine Oil Capacity:
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Approx. 4.0 Liters (with filter change)
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Brake Fluid:
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DOT 4
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Transmission Oil:
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SAE 75W-90 API GL-5
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Cooling System Coolant:
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BMW Coolant (Blue) or equivalent ethylene glycol-based coolant with corrosion inhibitors
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Known Issues
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Common Issues:
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Potential issues with ABS modulators, alternator output, fuel pump relays, and electrical connectors. Swingarm bearing wear can occur.
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Troubleshooting Focus:
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The manual provides detailed diagnostic procedures for these common ailments and more.
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