BMW K1200 K1200RS 2001 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: BMW Model: K1200RS Year: 2001 Product Type: Workshop Repair Service Manual Product Format: PDF Download 👋 Introduction Market Position Market Segment: Sport Touring Motorcycle Target Audience: BMW K1200RS owners, independent motorcycle mechanics, motorcycle enthusiasts Competitive Analysis Competitors: Honda ST1100, Yamaha FJR1300, Kawasaki GTR1400 (later models) Key Features Vehicle Highlights: Smooth inline-four engine, shaft drive, comfortable ergonomics for long-distance riding, advanced suspension systems for its time Manual Value Proposition Manual Benefit: Enables owners and technicians to perform maintenance, diagnose issues, and conduct repairs to BMW standards, saving time and money. 📋 Manual Details Coverage Areas Models Covered: All K1200RS Models Engine Variants Covered: All Engine Variants Trim Levels Covered: All Trim Levels Transmission Types Covered: All Transmission Types Page Count Page Count: Detailed, comprehensive (specific page count not provided in product info, but typical for workshop manuals of this era) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, fuel injection, ignition system, exhaust system, cooling system, lubrication system, engine management (Motronic) Transmission Systems: Clutch, gearbox, final drive (shaft drive) Chassis Systems: Frame, suspension (front Telelever, rear Paralever), steering, wheels, tires Braking Systems: Front and rear brake systems (likely ABS, detailed inspection and overhaul) Electrical Systems: Wiring diagrams, lighting, instrumentation, starter, alternator, battery, ECU, ABS electronics, diagnostic connectors Fuel And Emission Systems: Fuel tank, fuel pump, fuel lines, fuel injectors, evaporative emission control (if applicable) Bodywork And Fairings Bodywork And Fairings: Fairing removal and installation, body panels, seat, luggage systems Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug replacement, valve clearance checks and adjustments, chain/shaft drive maintenance, brake fluid changes, coolant flush Troubleshooting Procedures: Diagnosis of common running issues, electrical faults, starting problems, braking system issues Repair Procedures: Engine rebuilds, transmission repairs, suspension component replacement, electrical component repair, brake caliper overhaul Assembly And Disassembly: Step-by-step guides for major component removal and installation Diagnostic Charts: Flowcharts for diagnosing specific problems Technical Depth Technical Depth: Comprehensive, covering everything from basic maintenance to in-depth engine and transmission overhauls. Includes diagnostic procedures, specifications, and torque values. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Likely searchable, dependent on PDF source quality Printable: Yes, as is standard for PDF documents Print Quality Print Quality: Dependent on original source; professional technical manuals are typically high quality Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-four cylinder, four-stroke Displacement: 1171 cc (71.7 cu in) Bore X Stroke: 77.6 mm x 64.0 mm Compression Ratio: 10.0:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 110 hp @ 7500 rpm Torque: Approx. 115 Nm (85 lb-ft) @ 6000 rpm Fuel System Fuel System Type: Electronic Fuel Injection (EFI) - Bosch Motronic MA 2.4 Fuel Type: Unleaded gasoline, minimum 95 octane (RON) Lubrication Oil Capacity: Approx. 4.0 liters (4.2 US quarts) with filter change Recommended Oil Grade: SAE 20W-40 or 20W-50 (refer to manual for specific temperature ranges) 🔧 Transmission Standard Transmission Type: 6-speed manual Clutch Type: Dry, single-plate, hydraulically actuated Final Drive: Shaft drive Features Gear Ratios: Specific gear ratios available in the manual Transmission Oil Type: Hypoid gear oil, API GL-5, SAE 90 (for final drive) 📐 Dimensions Exterior Length: Approx. 2260 mm (89.0 in) Width: Approx. 910 mm (35.8 in) at handlebars Height: Approx. 1300 mm (51.2 in) at windscreen Weights Dry Weight: Approx. 263 kg (580 lbs) Gross Vehicle Weight Rating: Refer to manual for specific model GVWR Fuel Capacity: 24 liters (6.3 US gallons), including 3.5 liters reserve 🛡️ Safety Features Ratings Safety Features Overview: Designed with rider safety in mind for long-distance touring. Active Features Braking System: Integral ABS II (optional, highly recommended and detailed in manual) Lighting: Halogen headlight, integrated turn signals, rear brake light Passive Features Frame Construction: Sturdy Aluminium frame for chassis rigidity Fairing: Aerodynamic fairing with integrated wind protection 💡 Technology Features Infotainment Instrumentation: Analog tachometer and speedometer, digital display for gear indicator, fuel level, odometer, trip meters, clock, temperature gauge. Likely pre-wired for radio/audio system. Driver Assistance ABS: Integral ABS II (optional) - provides combined braking action when front brake lever is pulled, with ABS on both wheels. Connectivity Diagnostic Port: Likely a BMW proprietary diagnostic connector for use with BMW diagnostic tools (covered in manual). 🔧 Maintenance Service Intervals Oil And Filter Change: Every 10,000 km (6,000 miles) or annually, whichever comes first. Manual will specify exact interval and checks. Valve Clearance Check: Every 20,000 km (12,000 miles). Manual will provide detailed procedure. Brake Fluid Change: Every 2 years, regardless of mileage. Manual will specify fluid type and bleeding procedure. Coolant Change: Refer to manual for specific interval, typically every 2-4 years. Fluid Specifications Engine Oil Specification: BMW...
Step-by-step guides for major component removal and installation
Diagnostic Charts:
Flowcharts for diagnosing specific problems
Technical Depth
Technical Depth:
Comprehensive, covering everything from basic maintenance to in-depth engine and transmission overhauls. Includes diagnostic procedures, specifications, and torque values.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Likely searchable, dependent on PDF source quality
Printable:
Yes, as is standard for PDF documents
Print Quality
Print Quality:
Dependent on original source; professional technical manuals are typically high quality
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-four cylinder, four-stroke
Displacement:
1171 cc (71.7 cu in)
Bore X Stroke:
77.6 mm x 64.0 mm
Compression Ratio:
10.0:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 110 hp @ 7500 rpm
Torque:
Approx. 115 Nm (85 lb-ft) @ 6000 rpm
Fuel System
Fuel System Type:
Electronic Fuel Injection (EFI) - Bosch Motronic MA 2.4
Fuel Type:
Unleaded gasoline, minimum 95 octane (RON)
Lubrication
Oil Capacity:
Approx. 4.0 liters (4.2 US quarts) with filter change
Recommended Oil Grade:
SAE 20W-40 or 20W-50 (refer to manual for specific temperature ranges)
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Clutch Type:
Dry, single-plate, hydraulically actuated
Final Drive:
Shaft drive
Features
Gear Ratios:
Specific gear ratios available in the manual
Transmission Oil Type:
Hypoid gear oil, API GL-5, SAE 90 (for final drive)
📐 Dimensions
Exterior
Length:
Approx. 2260 mm (89.0 in)
Width:
Approx. 910 mm (35.8 in) at handlebars
Height:
Approx. 1300 mm (51.2 in) at windscreen
Weights
Dry Weight:
Approx. 263 kg (580 lbs)
Gross Vehicle Weight Rating:
Refer to manual for specific model GVWR
Fuel Capacity:
24 liters (6.3 US gallons), including 3.5 liters reserve
🛡️ Safety Features
Ratings
Safety Features Overview:
Designed with rider safety in mind for long-distance touring.
Active Features
Braking System:
Integral ABS II (optional, highly recommended and detailed in manual)
Aerodynamic fairing with integrated wind protection
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer and speedometer, digital display for gear indicator, fuel level, odometer, trip meters, clock, temperature gauge. Likely pre-wired for radio/audio system.
Driver Assistance
ABS:
Integral ABS II (optional) - provides combined braking action when front brake lever is pulled, with ABS on both wheels.
Connectivity
Diagnostic Port:
Likely a BMW proprietary diagnostic connector for use with BMW diagnostic tools (covered in manual).
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 10,000 km (6,000 miles) or annually, whichever comes first. Manual will specify exact interval and checks.
Valve Clearance Check:
Every 20,000 km (12,000 miles). Manual will provide detailed procedure.
Brake Fluid Change:
Every 2 years, regardless of mileage. Manual will specify fluid type and bleeding procedure.
Coolant Change:
Refer to manual for specific interval, typically every 2-4 years.
Fluid Specifications
Engine Oil Specification:
BMW Motorrad Approved 20W-40 or 20W-50 API SG/SH/SJ or higher. Manual will have specific recommendations.
Brake Fluid Specification:
DOT 4. Manual will confirm.
Coolant Specification:
BMW Coolant (G48 Ethylene Glycol based) mixed 50/50 with distilled water. Manual will specify exact type and ratio.
While generally reliable, like many bikes of this era, occasional electrical connection issues can occur, all detailed troubleshooting is in the manual.
📚 Vehicle History
Brand Heritage
Bmw Motorcycles Legacy:
BMW Motorrad has a long history of engineering excellence, particularly in boxer-twin engines and later in inline-fours and boxer-fours, known for durability and touring capability.
Model Evolution
K Series Introduction:
The K-series, introduced in the early 1980s with the K100, represented BMW's foray into liquid-cooled, transverse inline-fours, moving away from their traditional boxer engines.
K1200Rs Development:
The K1200RS was a evolution of the K1100LT, focusing on sport-touring performance with increased power and improved handling, becoming a flagship model for BMW.
Production
Production Period:
1996 - 2004 (for the K1200RS model, with updates in engine displacement and power over its lifespan, 2001 being a specific year within this range)
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
Generally received positive reviews for its performance, comfort, and engineering during its production run, praised for its smooth power delivery and stability.
Certifications
Engineering Standards:
Manufactured to meet stringent BMW quality and engineering standards.
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