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BMW K1200LT Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Model Nickname: The "Luxury Tourer" Vehicle Type: Motorcycle Generation Generations Covered: Primarily K1200LT, but potentially overlapping with earlier K-series models or later successors depending on specific manual edition. Codes Chassis Code: K589 👋 Introduction Market Position Vehicle Segment: Luxury Grand Tourer Motorcycle Target Audience: Long-distance touring riders, those prioritizing comfort, features, and premium build quality. Competitive Analysis Key Competitors: Honda Gold Wing, Harley-Davidson Electra Glide, Kawasaki Vulcan Voyager, Yamaha Royal Star Venture. Key Features Distinguishing Features: Exceptional comfort, extensive luggage capacity, advanced rider aids (for its era), powerful inline-four engine, renowned BMW build quality. Manual Value Proposition Essential Tool: Indispensable for maintaining the complex systems of the K1200LT, ensuring longevity and optimal performance. Parts Ordering: Facilitates accurate identification of part numbers for ordering replacements. Cost Savings: Empowers owners to perform many maintenance and repair tasks themselves, reducing labor costs. 📋 Manual Details Coverage Areas Primary Coverage: Complete service and repair for the BMW K1200LT motorcycle. Secondary Coverage: Maintenance, troubleshooting, diagnostics, parts identification, component tear-down and reassembly. Page Count Estimated Page Count: Variable, but typically between 500-800 pages for a comprehensive factory-level manual. Manual Type Manual Classification: Factory Service Manual / Workshop Manual Language Primary Language: English (likely, depending on publication origin) Format Digital Format: Likely PDF (searchable and printable) Print Format: Printed physical manual 📖 Manual Coverage Systems Covered Engine System: Complete engine overhaul, component details (pistons, rings, valves, crankshaft, camshafts), lubrication, cooling system, fuel injection system (K-Jetronic or similar). Transmission System: Gearbox operation, clutch service, final drive, driveline maintenance. Chassis And Suspension: Front fork (Duolever or similar BMW front suspension), rear shock absorber (Paralever or similar BMW rear suspension), wheel bearings, steering system. Braking System: Brake caliper service, master cylinder overhaul, ABS system (if equipped), brake fluid replacement, rotor inspection. Electrical System: Wiring diagrams, battery maintenance, charging system (alternator/generator), ignition system, lighting (headlights, taillights, turn signals), instrumentation, control units (ECU), ABS control module. Fuel System: Fuel tank, fuel pump, fuel lines, injectors, fuel pressure regulation. Bodywork And Trim: Fairings, body panels, seat assembly, luggage systems (panniers, top case), windshield adjustment/replacement. Comfort Features: Heated grips, heated seats, cruise control system, audio system (if factory equipped). Procedures Included Routine Maintenance: Oil and filter changes, spark plug replacement, air filter service, brake fluid flush, coolant replacement, lubrication points. Troubleshooting: Diagnostic flowcharts for common issues, symptom-based problem solving. Repair And Rebuild: Complete engine disassembly and assembly, transmission overhaul, suspension component replacement, electrical component repair. Special Tools: Identification and use of BMW-specific tools required for certain procedures. Technical Depth Depth Of Information: Comprehensive, covering factory specifications and procedures for professional technicians and experienced DIY mechanics. Diagnostic Capabilities: Detailed instructions for diagnosing electrical and mechanical faults, including sensor data interpretation if applicable. Torque Specifications: Precise torque values for all critical fasteners throughout the motorcycle. 📊 Manual Specifications File Format Digital Quality: High-resolution scans or native digital files, ensuring clarity of text and diagrams. Searchability: Likely searchable PDF text for quick access to specific information. Print Quality Paper Type: Durable paper stock suitable for workshop environments, often glossy for image clarity. Binding Type Physical Binding: Professional binding (e.g., comb binding, spiral binding, or perfect binding) for ease of use and durability. ⚙️ Engine Specifications Primary Engine Engine Type: Inline Four-Cylinder, Four-Stroke Engine Displacement: 1171 cc (for K1200LT models typically) Bore X Stroke: 70.5 mm x 75 mm Engine Configuration: Transverse mounted Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approximately 110-112 hp @ 8,000 rpm (varies slightly by year/market) Torque: Approximately 75-78 lb-ft @ 6,750 rpm (varies slightly by year/market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Premium Gasoline (91 octane or higher) Engine Management Ignition System: Electronic ignition, often with dual spark plugs per cylinder. Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Capacity: Approximately 4.0-4.5 liters (including filter) Oil Type: SAE 20W-50 or 10W-40 Motorcycle Specific (refer to manual for exact BMW specification) Engine Components Clutch Type: Hydraulic actuation, multi-plate wet clutch 🔧 Transmission Standard Transmission Type: 5-speed sequential manual gearbox Optional Transmission Variants: N/A for K1200LT, typically manual only. Features Final Drive: Shaft drive Gear Ratios: Detailed ratios provided within the manual. Maintenance Gearbox Oil Type: Refer to manual for specific BMW gearbox oil specification (e.g., SAE 75W-90) Gearbox Oil Capacity: Refer to manual for precise capacity. 📐 Dimensions Exterior Length: Approx. 2,415 mm (95.1 in) Width: Approx. 930 mm (36.6 in) at handlebars Height: Approx. 1,590 mm (62.6 in) at windscreen (adjustable) Weights Dry Weight: Approx. 279 kg (615 lbs) Wet Weight: Approx. 298 kg (657 lbs) (fully fueled) Gross Vehicle Weight Rating: Refer to manual for exact GVWR Wheelbase Wheelbase: Approx. 1,570 mm (61.8 in) Fuel Capacity Fuel Tank Capacity: 22 liters (5.8 US gal) Cargo Luggage Capacity: Large integrated panniers and top case, offering substantial touring storage....
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Tipo: Motorcycle
Fabricante:
Sku: 461131
Coleções: ALL BMW

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BMW K1200LT Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200LT
Model Nickname:
The "Luxury Tourer"
Vehicle Type:
Motorcycle
Generation
Generations Covered:
Primarily K1200LT, but potentially overlapping with earlier K-series models or later successors depending on specific manual edition.
Codes
Chassis Code:
K589
👋 Introduction
Market Position
Vehicle Segment:
Luxury Grand Tourer Motorcycle
Target Audience:
Long-distance touring riders, those prioritizing comfort, features, and premium build quality.
Competitive Analysis
Key Competitors:
Honda Gold Wing, Harley-Davidson Electra Glide, Kawasaki Vulcan Voyager, Yamaha Royal Star Venture.
Key Features
Distinguishing Features:
Exceptional comfort, extensive luggage capacity, advanced rider aids (for its era), powerful inline-four engine, renowned BMW build quality.
Manual Value Proposition
Essential Tool:
Indispensable for maintaining the complex systems of the K1200LT, ensuring longevity and optimal performance.
Parts Ordering:
Facilitates accurate identification of part numbers for ordering replacements.
Cost Savings:
Empowers owners to perform many maintenance and repair tasks themselves, reducing labor costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service and repair for the BMW K1200LT motorcycle.
Secondary Coverage:
Maintenance, troubleshooting, diagnostics, parts identification, component tear-down and reassembly.
Page Count
Estimated Page Count:
Variable, but typically between 500-800 pages for a comprehensive factory-level manual.
Manual Type
Manual Classification:
Factory Service Manual / Workshop Manual
Language
Primary Language:
English (likely, depending on publication origin)
Format
Digital Format:
Likely PDF (searchable and printable)
Print Format:
Printed physical manual
📖 Manual Coverage
Systems Covered
Engine System:
Complete engine overhaul, component details (pistons, rings, valves, crankshaft, camshafts), lubrication, cooling system, fuel injection system (K-Jetronic or similar).
Transmission System:
Gearbox operation, clutch service, final drive, driveline maintenance.
Chassis And Suspension:
Front fork (Duolever or similar BMW front suspension), rear shock absorber (Paralever or similar BMW rear suspension), wheel bearings, steering system.
Braking System:
Brake caliper service, master cylinder overhaul, ABS system (if equipped), brake fluid replacement, rotor inspection.
Electrical System:
Wiring diagrams, battery maintenance, charging system (alternator/generator), ignition system, lighting (headlights, taillights, turn signals), instrumentation, control units (ECU), ABS control module.
Fuel System:
Fuel tank, fuel pump, fuel lines, injectors, fuel pressure regulation.
Bodywork And Trim:
Fairings, body panels, seat assembly, luggage systems (panniers, top case), windshield adjustment/replacement.
Comfort Features:
Heated grips, heated seats, cruise control system, audio system (if factory equipped).
Procedures Included
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter service, brake fluid flush, coolant replacement, lubrication points.
Troubleshooting:
Diagnostic flowcharts for common issues, symptom-based problem solving.
Repair And Rebuild:
Complete engine disassembly and assembly, transmission overhaul, suspension component replacement, electrical component repair.
Special Tools:
Identification and use of BMW-specific tools required for certain procedures.
Technical Depth
Depth Of Information:
Comprehensive, covering factory specifications and procedures for professional technicians and experienced DIY mechanics.
Diagnostic Capabilities:
Detailed instructions for diagnosing electrical and mechanical faults, including sensor data interpretation if applicable.
Torque Specifications:
Precise torque values for all critical fasteners throughout the motorcycle.
📊 Manual Specifications
File Format
Digital Quality:
High-resolution scans or native digital files, ensuring clarity of text and diagrams.
Searchability:
Likely searchable PDF text for quick access to specific information.
Print Quality
Paper Type:
Durable paper stock suitable for workshop environments, often glossy for image clarity.
Binding Type
Physical Binding:
Professional binding (e.g., comb binding, spiral binding, or perfect binding) for ease of use and durability.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline Four-Cylinder, Four-Stroke
Engine Displacement:
1171 cc (for K1200LT models typically)
Bore X Stroke:
70.5 mm x 75 mm
Engine Configuration:
Transverse mounted
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approximately 110-112 hp @ 8,000 rpm (varies slightly by year/market)
Torque:
Approximately 75-78 lb-ft @ 6,750 rpm (varies slightly by year/market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Premium Gasoline (91 octane or higher)
Engine Management
Ignition System:
Electronic ignition, often with dual spark plugs per cylinder.
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Capacity:
Approximately 4.0-4.5 liters (including filter)
Oil Type:
SAE 20W-50 or 10W-40 Motorcycle Specific (refer to manual for exact BMW specification)
Engine Components
Clutch Type:
Hydraulic actuation, multi-plate wet clutch
🔧 Transmission
Standard
Transmission Type:
5-speed sequential manual gearbox
Optional
Transmission Variants:
N/A for K1200LT, typically manual only.
Features
Final Drive:
Shaft drive
Gear Ratios:
Detailed ratios provided within the manual.
Maintenance
Gearbox Oil Type:
Refer to manual for specific BMW gearbox oil specification (e.g., SAE 75W-90)
Gearbox Oil Capacity:
Refer to manual for precise capacity.
📐 Dimensions
Exterior
Length:
Approx. 2,415 mm (95.1 in)
Width:
Approx. 930 mm (36.6 in) at handlebars
Height:
Approx. 1,590 mm (62.6 in) at windscreen (adjustable)
Weights
Dry Weight:
Approx. 279 kg (615 lbs)
Wet Weight:
Approx. 298 kg (657 lbs) (fully fueled)
Gross Vehicle Weight Rating:
Refer to manual for exact GVWR
Wheelbase
Wheelbase:
Approx. 1,570 mm (61.8 in)
Fuel Capacity
Fuel Tank Capacity:
22 liters (5.8 US gal)
Cargo
Luggage Capacity:
Large integrated panniers and top case, offering substantial touring storage.
🛡️ Safety Features
Ratings
Safety Certifications:
CE compliance, DOT (for US market) approved lighting and safety features.
Active Features
ABS System:
BMW Motorrad Integral ABS (often linked braking system).
Traction Control:
Optional ASC (Automatic Stability Control) on some models.
Passive Features
Lighting System:
Halogen or Xenon headlight (depending on year), LED taillight, ample turn signals.
Chassis Design:
Rigid frame offering stability, intended for high-speed touring.
💡 Technology Features
Infotainment
Audio System:
Integrated stereo system, often with CD player or radio, and speakers.
Navigation:
Optional BMW Motorrad Navigator or provision for aftermarket GPS units.
Driver Assistance
Cruise Control:
Standard feature on most K1200LT models for enhanced long-distance comfort.
Heated Features:
Heated grips and heated rider and passenger seats are common luxury features.
Connectivity
Diagnostic Interface:
OBD-II or proprietary BMW diagnostic port for advanced electronic diagnostics (requires specific tools).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or 6,000 miles, or annually.
Major Service Interval:
Often around 20,000 km or 12,000 miles, involving valve checks, fluid flushes, etc.
Brake Fluid Change:
Recommended every 2 years or as per manual instructions.
Fluid Specifications
Coolant Type:
BMW approved coolant concentrate (e.g., Glysantin G48 or equivalent) mixed with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 (refer to manual for precise BMW specification).
Final Drive Oil Type:
SAE 75W-90 Synthetic (refer to manual for exact BMW specification).
Known Issues
Common Wear Items:
Clutch wear, suspension seals, fuel pump, ABS sensor issues, starter motor brushes.
Electrical Gremlins:
While generally robust, older models can sometimes develop minor electrical connection issues.
Maintenance Tips
Tire Pressure:
Specific pressures for front and rear tires are critical for handling and tire life; refer to manual.
📚 Vehicle History
Brand Heritage
Bmw Motorcycle History:
BMW has a long and storied history in motorcycle manufacturing, known for innovation, engineering prowess, and durable touring machines.
Model Evolution
K Series Development:
The K-series, introduced in the early 1980s, represented BMW's move into water-cooled, inline-engine motorcycles, evolving over decades.
K1200Lt Introduction:
Introduced in 1999 as the successor to the K1100LT, focusing on enhanced comfort, power, and touring amenities.
K1200Lt Updates:
Received minor updates throughout its production run, including potential ABS enhancements, slight power bumps, and aesthetic refinements.
Production
Production Years:
1999 - 2009 (approximate, exact end year may vary by market or final configuration)
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
🏆 Awards & Recognition
Recognitions
Motorcycle Journal Reviews:
Consistently reviewed positively for its touring capability, comfort, and refinement by major motorcycle publications.
Owner Satisfaction:
Generally high owner satisfaction due to its long-distance comfort and durability.
Certifications
Mechanical Reliability:
BMW's reputation for robust engineering typically translates to good mechanical reliability when properly maintained.
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