BMW K1200RS (K 1200 RS) Service Repair Workshop Manual (Original Factory Manual)
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🏷️ Basic Information Identification Make: BMW Model: K1200RS Model Designation: K 1200 RS Generation Generation Code: K589 Codes Chassis Code: K589 👋 Introduction Market Position Class: Sport touring motorcycle, known for its performance, comfort, and advanced technology for its era. Competitive Analysis Competitors: Competed against models like the Honda VFR, Kawasaki GTR, and Yamaha FJR in the sport-touring segment. Key Features Design Philosophy: Blend of sportbike performance with long-distance touring comfort and BMW's signature engineering. Technological Advancements: Featured BMW's Telelever front suspension, Paralever rear drive, and advanced ABS braking systems. 📋 Manual Details Coverage Areas Coverage Summary: Comprehensive service, repair, and workshop information for the BMW K1200RS. Page Count Estimated Page Count: Over 500 pages (typical for official BMW service manuals of this era). Manual Type Type: Official Factory Service & Workshop Repair Manual Language Language: English Format Format: Likely Printed Book or Digital PDF (as per product description context) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul, and specifications for the K589 inline four-cylinder engine. Fuel System: EFI system (Bosch Motronic), fuel pump, injectors, fuel tank, lines, and related diagnostics. Ignition System: Ignition coils, spark plugs, ECU control, and timing adjustments. Transmission: Clutch operation, gearbox disassembly, assembly, troubleshooting, and fluid specifications. Drivetrain: Paralever rear drive system, driveshaft, final drive unit, and associated maintenance. Suspension: Front fork (BMW Telelever) overhaul, adjustments, and rear shock absorber maintenance. Brakes: ABS II system diagnostics, brake caliper service, master cylinder overhaul, fluid replacement, and bleeding procedures. Electrical System: Wiring diagrams, battery, charging system (alternator, regulator), starter motor, lighting, horn, and fuses. Chassis Bodywork: Frame inspection, fairing removal/installation, seat, handlebars, footpegs, and body panel repairs. Cooling System: Radiator, fan, coolant hoses, and fluid specifications. Exhaust System: Exhaust manifold, catalytic converter (if applicable), muffler, and gasket replacement. Wheels Tires: Wheel bearing service, tire mounting/balancing, and recommended pressures. Instrumentation Controls: Dashboard, gauges, switches, and control lever service. Procedures Included Maintenance: Scheduled maintenance tasks, lubrication, filter changes, and inspections. Troubleshooting: Diagnostic flowcharts, symptom-based problem-solving for engine, electrical, and mechanical issues. Repair: Step-by-step instructions for component removal, disassembly, repair, reassembly, and adjustment. Overhaul: Complete engine, transmission, and suspension component overhaul procedures. Diagnostics: Engine management system diagnostics, ABS fault finding, and electrical system testing. Specifications Data: Torque values, clearances, fluid types and capacities, wear limits, and electrical resistance values. Special Tools: Identification and usage of specialized tools required for specific procedures. Technical Depth Depth: Extensive; covers everything from basic fluid checks and adjustments to complete engine and transmission rebuilds. Diagnostic Capability: High; includes detailed diagnostic procedures and troubleshooting guides for complex systems like ABS and EFI. Assembly Disassembly: Detailed, illustrated instructions for all major components and sub-assemblies. 📊 Manual Specifications File Format Digital Format Details: If PDF: Searchable text, high-resolution images, bookmark navigation. Print Quality Print Quality Details: High-quality printing with clear diagrams, legible text, and durable pages (for printed versions). Binding Type Binding Type Details: Sturdy binding (e.g., saddle-stitched, perfect bound, or spiral bound) for workshop use (for printed versions). Paper Type Paper Type Details: Durable paper stock resistant to workshop environments (for printed versions). ⚙️ Engine Specifications Primary Engine Engine Type: Water-cooled, four-stroke, inline four-cylinder Displacement: 1171 cc (71.6 cu in) Bore X Stroke: 76.8 mm x 64.0 mm Compression Ratio: 11.5:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 130 hp (97 kW) @ 8750 rpm Torque: Approx. 110 Nm (81 lb-ft) @ 6750 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Bosch Motronic engine management. Fuel Type: Unleaded premium gasoline, minimum 95 RON (Octane Rating). Engine Oil Oil Type Specification: SAE 15W-50 API SJ or higher, synthetic blend recommended. Oil Capacity: Approx. 4.0 liters (4.2 US qt) with filter change. 🔧 Transmission Standard Transmission Type: 6-speed manual gearbox Optional Optional Features: None for transmission type. Features Clutch Type: Hydraulically operated, multi-plate wet clutch Final Drive: Shaft drive via BMW's Paralever system. Fluid Specifications Gearbox Oil Type: SAE 75W-90 API GL-4 or GL-5, synthetic recommended. Fluid Capacities Gearbox Oil Capacity: Approx. 1.0 liter (1.05 US qt). 📐 Dimensions Exterior Length: Approx. 2230 mm (87.8 in) Width: Approx. 900 mm (35.4 in) at handlebars Height: Approx. 1320 mm (52.0 in) at windshield Wheelbase: Approx. 1500 mm (59.1 in) Weights Dry Weight: Approx. 244 kg (538 lbs) Wet Weight: Approx. 266 kg (586 lbs) Max Payload: Approx. 200 kg (441 lbs) Fuel Capacity Fuel Tank Capacity: 22 liters (5.8 US gal), including 4 liter reserve. 🛡️ Safety Features Ratings ABS System: BMW Motorrad ABS II, with optional integral ABS on later models. Active Features Braking System: Dual 320 mm front discs with four-piston calipers; single 265 mm rear disc with two-piston caliper. Lighting: Halogen headlight, multi-reflector rear light. Passive Features Chassis Design: Sturdy aluminum frame and robust suspension components contributing to stability. 💡 Technology Features Infotainment Instrumentation: Digital odometer, trip meters, analog tachometer,...