BMW K1200RS K1200 RS 2001-2005 Motorcycle Service Repair Workshop Shop Manual
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🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200RS
Model Alias:
K1200 RS
Vehicle Type:
Motorcycle
Codes
Chassis Code:
K589
👋 Introduction
Market Position
Segment:
Sport Touring Motorcycle
Target Audience:
Motorcyclists seeking long-distance comfort, performance, and advanced technology
Competitive Analysis
Key Competitors:
Honda ST1100/ST1300, Kawasaki Concours 14, Yamaha FJR1300
Key Features
Powertrain:
Dominant inline-four engine, shaft drive
Suspension:
Innovative Telelever front and Paralever rear suspension for superior handling and comfort
Ergonomics:
Comfort-oriented riding position for long-distance touring
Technology:
Integral ABS (optional), advanced fuel injection, adjustable fairing
📋 Manual Details
Coverage Areas
Applicable Years:
2001, 2002, 2003, 2004, 2005
Page Count
Estimated Pages:
Over 800 (typical for comprehensive service manuals of this era)
Manual Type
Type:
Service Repair Workshop Shop Manual
Language
Primary Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnostics, fuel injection, ignition, exhaust, lubrication, cooling
Transmission:
Clutch, gearbox, final drive (shaft drive)
Electrical System:
Wiring diagrams, battery, charging system, lighting, starting system, sensors, ECU diagnostics
Chassis And Suspension:
Frame, front forks (Telelever), rear suspension (Paralever), steering, wheels, tires
Braking System:
Front and rear brakes, ABS (if equipped), hydraulic systems, brake pad replacement
Bodywork And Fairings:
Removal and installation of body panels, seats, fuel tank
Instrumentation And Controls:
Dashboard, controls, levers, cables
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, lubrication points
Troubleshooting:
Diagnostic charts for common problems, fault codes, electrical system issues
Repair:
Engine rebuild, transmission overhaul, suspension component replacement, brake system repairs
Component Disassembly And Assembly:
Detailed instructions for all major components
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and chassis rebuilds
Diagnostic Level:
Advanced, including specifications for electronic diagnostics and sensor testing
Diagrams And Illustrations:
Includes clear, step-by-step illustrated instructions and detailed exploded views
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (typically for professionally produced PDFs)
Printable:
Yes
Print Quality
Quality:
High-resolution, suitable for clear viewing of diagrams and text
Binding Type
Binding:
Not applicable (Digital Download)
Paper Type
Paper Quality:
Not applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, DOHC, inline four-cylinder
Displacement:
1171 cc (71.6 cu in)
Bore X Stroke:
79 mm x 59 mm (3.11 in x 2.32 in)
Compression Ratio:
11.5:1
Performance
Horsepower Peak:
110 hp @ 7500 rpm (approximate)
Torque Peak:
82 lb-ft @ 6000 rpm (approximate)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with four throttle bodies
Fuel Type:
Unleaded premium gasoline (95 RON / 91 AKI)
Engine Oil
Oil Type:
SAE 15W-50 API SG, JASO MA
Oil Capacity W Filter:
4.0 Liters (4.2 US quarts)
🔧 Transmission
Standard
Type:
6-speed manual gearbox
Features
Drive Type:
Shaft drive
Fluid Specifications
Final Drive Oil:
SAE 75W-90 API GL-5
Final Drive Oil Capacity:
0.18 Liters (0.19 US quarts)
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (87.8 in)
Width:
Approx. 920 mm (36.2 in)
Height:
Approx. 1435 mm (56.5 in)
Wheelbase:
Approx. 1520 mm (59.8 in)
Weights
Dry Weight:
Approx. 244 kg (538 lbs)
Wet Weight:
Approx. 270 kg (595 lbs)
Fuel Capacity
Fuel Tank Capacity:
24 Liters (6.3 US gallons)
🛡️ Safety Features
Ratings
ABS:
Optional Integral ABS (fully integrated braking system)
Active Features
Lighting:
Halogen headlights, LED tail light
Passive Features
Frame Design:
Sturdy aluminum composite frame providing excellent stability
💡 Technology Features
Infotainment
Dashboard:
Analog tachometer and speedometer, digital display for fuel, temperature, gear indicator, and trip computer.
Driver Assistance
ABS System:
Integral ABS system (optional), often referred to as ABS II on this model, which provides linked braking.
Connectivity
Cruise Control:
Optional cruise control system available on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,200 miles) or annually
Valve Check Interval:
Every 20,000 km (12,500 miles)
Spark Plug Replacement:
Every 40,000 km (25,000 miles)
Fluid Specifications
Coolant Type:
BMW Motorrad Coolant (Ethylene Glycol based, silicate-free)
Brake Fluid Type:
DOT 4
Known Issues
Common Complaints:
Occasional issues with ABS sensors, fuel pump reliability (though generally robust), and some electrical connector corrosion.
Maintenance Highlights:
Regular inspection and lubrication of the shaft drive and universal joint is crucial.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Legacy:
BMW Motorrad has a long history of producing high-quality, technologically advanced motorcycles, particularly in the touring segment.
Model Evolution
K Series Development:
The K series, introduced in the early 1980s, represented BMW's foray into inline-four and six-cylinder engines, pushing the boundaries of motorcycle technology and performance. The K1200RS evolved from earlier K100 and K1100 models.
Production
Production Years:
1997-2005 (for the K1200RS model line)
🏆 Awards & Recognition
Recognitions
Market Reputation:
Highly regarded for its comfort, stability, and long-distance touring capabilities.
Ratings
Reviews:
Consistently received positive reviews from motorcycle publications for its blend of sport and touring attributes.
Analog tachometer and speedometer, digital display for fuel, temperature, gear indicator, and trip computer.
Driver Assistance
ABS System:
Integral ABS system (optional), often referred to as ABS II on this model, which provides linked braking.
Connectivity
Cruise Control:
Optional cruise control system available on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,200 miles) or annually
Valve Check Interval:
Every 20,000 km (12,500 miles)
Spark Plug Replacement:
Every 40,000 km (25,000 miles)
Fluid Specifications
Coolant Type:
BMW Motorrad Coolant (Ethylene Glycol based, silicate-free)
Brake Fluid Type:
DOT 4
Known Issues
Common Complaints:
Occasional issues with ABS sensors, fuel pump reliability (though generally robust), and some electrical connector corrosion.
Maintenance Highlights:
Regular inspection and lubrication of the shaft drive and universal joint is crucial.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Legacy:
BMW Motorrad has a long history of producing high-quality, technologically advanced motorcycles, particularly in the touring segment.
Model Evolution
K Series Development:
The K series, introduced in the early 1980s, represented BMW's foray into inline-four and six-cylinder engines, pushing the boundaries of motorcycle technology and performance. The K1200RS evolved from earlier K100 and K1100 models.
Production
Production Years:
1997-2005 (for the K1200RS model line)
🏆 Awards & Recognition
Recognitions
Market Reputation:
Highly regarded for its comfort, stability, and long-distance touring capabilities.
Ratings
Reviews:
Consistently received positive reviews from motorcycle publications for its blend of sport and touring attributes.
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