🏷️ Basic Information Identification Make: BMW Model: M5 Year: 2002 Generation Chassis Code: E39 Codes Engine Code: S62B50 👋 Introduction Market Position Target Audience: BMW M5 E39 owners, DIY enthusiasts, independent repair shops Competitive Analysis Value Proposition: Provides dealership-level diagnostic and repair information, saving time and money compared to relying solely on mechanics or generic guides. Key Features Digital Benefits: Single PDF manual, no greasy pages, print only needed sections, easy storage on PC. Content Quality: Vehicle specific, not generic; complete step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications. 📋 Manual Details Coverage Areas Coverage: All Models & All Repairs A-Z Page Count Estimated Pages: Extensive (Exact count not specified, implied by comprehensive coverage) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine, Control System, Mechanical, Fuel Service Specifications, Emission Control, Intake Exhaust Cooling, Lube, Ignition Starting Charging Drivetrain: Auto Transmission Clutch, Manual Transmission, Transfer Propeller Shaft, Drive Shaft, Differential, Axle Suspension Chassis And Brakes: Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering Electrical And Electronics: Air Condition, Suppl Restraint System, Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter Audio/Visual, Horn, Windshield/Glass Mirror, Instrument Panel, Electrical, Multiplex/ Can Communication Body And Interior: Seat, Engine Hood/ Door, Exterior & Interior Procedures Included Maintenance: Complete step-by-step maintenance procedures Diagnostics: Diagnosis of all vehicle systems Repair: Complete repair instructions for all components and systems Technical Depth Depth: Factory highly detailed, vehicle specific, dealer technician level 📊 Manual Specifications File Format Format: PDF Print Quality Printability: All pages printable, zoomable images for enlarged copies Binding Type Binding: Digital (no physical binding) Paper Type Paper Type: Not applicable (digital format) Compatibility Operating Systems: Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac compatible Software Requirements Required Software: Adobe PDF Reader and Winzip (free online) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V8 Displacement: 4.9 Liters (4941 cc) Performance Horsepower: 394 hp @ 6600 rpm (approx.) Torque: 369 lb-ft @ 3800 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Individual Throttle Bodies (ITBs) Engine Management Engine Control Unit: Siemens MS43 (typically) Cooling System Cooling Type: Liquid-cooled Lubrication Oil Type: See manual for specific BMW Longlife specifications (e.g., BMW M TwinPower Turbo SAE 0W-40 or similar). 🔧 Transmission Standard Transmission Type: 6-speed Manual Transmission (Getrag 420G) Optional Optional Transmission: None for the E39 M5 (exclusively manual) Features Clutch Type: Hydraulic Actuated Single Disc Clutch Fluid Specifications Transmission Fluid: Refer to manual for specific gear oil specification (e.g., Pentosin MTF LT-2 or equivalent). 📐 Dimensions Exterior Length: 4,805 mm (189.2 in) Width: 1,767 mm (69.6 in) Height: 1,440 mm (56.7 in) Weights Curb Weight: approx. 1,810 kg (3,990 lbs) Gross Weight: Not specified, but typically around 2,300 kg. 🛡️ Safety Features Ratings NHTSA Front Crash Test: Not rated directly, but E39 platform generally received high marks. IIHS Side Impact Test: Not specifically rated for M5, but E39 platform generally performed well. Active Features Electronic Stability Control: Dynamic Stability Control (DSC) Traction Control: Automatic Stability Control and Traction (ASC+T) Passive Features Airbags: Frontal airbags, front side-impact airbags Seat Belts: 3-point inertia-reel seat belts with front pretensioners and force limiters Child Seat Anchors: ISOFIX/LATCH compatible rear seats 💡 Technology Features Infotainment Navigation System: Optional BMW Professional Navigation System (MK III or MK IV based). Audio System: Various optional Harman Kardon sound systems available. Manual covers speaker replacements and audio system diagnostics. Driver Assistance Cruise Control: Standard cruise control, with some models potentially having adaptive cruise control (less common). Connectivity Bluetooth: Optional Bluetooth integration available through specific TCU units. Instrumentation Instrument Cluster: Specific M instrument cluster with unique gauges and M logo. Manual details sensor locations and troubleshooting. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to vehicle's Condition Based Service (CBS) system or annual/15,000-mile intervals, whichever comes first. Manual provides detailed guidance. Spark Plug Replacement: Typically around 60,000 miles. Manual provides exact specifications and procedures. Coolant Flush: Every 2-4 years or as recommended by CBS. Manual details coolant type and capacity. Fluid Specifications Engine Oil Capacity: approx. 8.0 Liters (8.5 US quarts) with filter. Consult manual for precise amount. Brake Fluid Type: DOT 4 (BMW High Performance DOT 4 recommended). Power Steering Fluid: Pentosin CHF 11S or equivalent. Manual specifies the correct fluid. Known Issues Rod Bearings: Notorious wear issue on the S62 engine, requiring proactive replacement. Manual provides diagnostic and replacement procedures. Throttle Actuators: Electronic throttle actuators can fail, leading to limp mode. Manual covers diagnosis and replacement. Vanos System: Variable Valve Timing system can develop issues; manual details common faults and repair strategies. 📚 Vehicle History Brand Heritage Bmw Performance Division: BMW M GmbH, known for creating high-performance variants of BMW production cars. Model Evolution E39 M5 Introduction: Introduced in 1998, the E39...