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BMW R1150 R ROCKSTER 2003-2005 Service Manual

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🏷️ Basic Information Identification Make: BMW Model: R1150 R Rockster Model Code: R28 Generation Generation Name: First Generation Generation Years: 2003-2005 👋 Introduction Market Position Positioning: Performance-oriented naked sport-touring motorcycle. Competitive Analysis Competitors: Directly competed with other large displacement naked or sport-touring motorcycles of the era from manufacturers like Ducati, Triumph, and Honda. Key Features Design Philosophy: Rugged, versatile, and characterful motorcycle known for its distinctive styling and robust Boxer engine. Uniqueness: The Rockster model offered a more stripped-down, aggressive aesthetic compared to the R1150R, with unique styling elements and often higher specification components. Manual Value Proposition Diy Benefit: Enables owners to perform extensive maintenance and repairs, saving money and fostering a deeper understanding of their vehicle. Dealership Equivalence: Contains the same information used by dealership technicians, ensuring accuracy and factory-level repair capability. 📋 Manual Details Coverage Areas Geographic Coverage: Global (as indicated by multi-language support) Page Count Estimated Page Count: Extensive (typically 500+ pages for this level of detail) Manual Type Type: Complete Official Full Service Repair Manual Language Supported Languages: English, French, German, Spanish, Italian, Dutch, US English, Japanese, Korean, Russian, Polish, Greek, Portuguese Format File Format: Disc Image File (.ISO) / Application (.exe) 📖 Manual Coverage Systems Covered Engine: Full engine service, overhaul, tuning, internal components, lubrication system, cooling system (air-cooled with oil cooler) Fuel System: Fuel injection system (Bosch Motronic), fuel pump, injectors, fuel lines, throttle body, emissions control Transmission: Gearbox overhaul, clutch operation and adjustment, final drive maintenance Electrical System: Wiring schematics, battery, charging system (alternator, regulator), ignition system, lighting, starter motor, instrument cluster Chassis And Suspension: Front suspension (Telelever), rear suspension (Paralever), steering system, wheel bearings, braking system (ABS components and operation) Bodywork And Frame: Frame construction, body panels, seat, fairings, fuel tank removal and installation, fasteners Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug checks, valve clearance adjustments, brake fluid flushes, tire pressure checks Troubleshooting: Diagnostic procedures for common faults, error code interpretation (if applicable), systematic problem diagnosis Repair: Step-by-step instructions for component removal, repair, and reinstallation for all covered systems Diagnostics: Detailed diagnostic procedures, including electrical system testing and component checks Technical Depth Depth: Comprehensive; covers basic maintenance to complete engine rebuilds and electrical system diagnostics. 📊 Manual Specifications File Format Digital Format: .ISO / .EXE Print Quality Printable Pages: Yes, full printable pages Image Scaling: Yes, images can be blown up and printed enlarged Binding Type Binding: Digital (printable pages) Paper Type Paper Type: N/A (digital, printable on demand) File Size Size Gb: 7.61 GB Delivery Method Delivery: Instant Download Software Requirements Required Software: MagicISO or DAEMON Tools Compatibility Windows Compatibility: Windows XP (32-bit), Vista (32-bit), 7 (32-bit), 8 (32-bit), 10 (32-bit and 64-bit) Mac Compatibility: Not compatible with MAC Os Bitness Limitation: Not working in 64-bit on Windows XP, Vista, 7, 8 ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, horizontally opposed twin-cylinder (Boxer) Displacement: 1130 cc (1130 cubic centimeters) Bore X Stroke: 101 mm x 70.5 mm Compression Ratio: 9.8:1 Valve Train: Overhead camshafts (SOHC), 4 valves per cylinder Performance Horsepower: 95 hp (70 kW) at 7,250 rpm (approximate) Torque: 98 Nm (72 lb-ft) at 5,250 rpm (approximate) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Bosch Motronic Fuel Type: Unleaded gasoline (minimum 95 RON recommended) Cooling System Cooling Method: Air-cooled with oil cooler Lubrication System Oil Capacity: Approx. 4 liters (with filter change) 🔧 Transmission Standard Type: 6-speed manual gearbox Features Clutch Type: Single dry plate, hydraulically operated Final Drive: Shaft drive to rear wheel 📐 Dimensions Exterior Length: Approx. 2,230 mm (87.8 in) Width: Approx. 850 mm (33.5 in) Height: Approx. 1,290 mm (50.8 in) (without mirrors) Weights Dry Weight: Approx. 200 kg (441 lbs) Gross Vehicle Weight Rating: Approx. 420 kg (926 lbs) Fuel Capacity: 25 liters (6.6 US gal), including reserve 🛡️ Safety Features Active Features ABS: BMW Motorrad Integral ABS (optional on some models/markets, standard on Rockster) Brakes Front: Dual 320 mm discs, 4-piston calipers Brakes Rear: Single 265 mm disc, 2-piston caliper Passive Features Lighting: Halogen headlight, LED taillight 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer, digital speedometer, fuel gauge, gear indicator, clock, warning lights. Driver Assistance ABS Integration: Integral ABS system that operates on both brakes simultaneously with a linked lever function. Connectivity Diagnostic Port: On-board diagnostics connector for fault code retrieval. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or annually (refer to manual for specific recommendation) Valve Clearance Interval: Every 20,000 km (refer to manual for specific recommendation) Brake Fluid Change Interval: Every 2 years (refer to manual for specific recommendation) Fluid Specifications Engine Oil Specification: SAE 20W-50 motorcycle-specific oil (e.g., BMW High Performance SAE 20W-50) Transmission Oil Specification: SAE 75W-90 API GL-5 gear oil (refer to manual for exact specification) Final Drive Oil Specification: SAE 80W-90 API GL-5 gear oil (refer to...
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BMW R1150 R ROCKSTER 2003-2005 Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150 R Rockster
Model Code:
R28
Generation
Generation Name:
First Generation
Generation Years:
2003-2005
👋 Introduction
Market Position
Positioning:
Performance-oriented naked sport-touring motorcycle.
Competitive Analysis
Competitors:
Directly competed with other large displacement naked or sport-touring motorcycles of the era from manufacturers like Ducati, Triumph, and Honda.
Key Features
Design Philosophy:
Rugged, versatile, and characterful motorcycle known for its distinctive styling and robust Boxer engine.
Uniqueness:
The Rockster model offered a more stripped-down, aggressive aesthetic compared to the R1150R, with unique styling elements and often higher specification components.
Manual Value Proposition
Diy Benefit:
Enables owners to perform extensive maintenance and repairs, saving money and fostering a deeper understanding of their vehicle.
Dealership Equivalence:
Contains the same information used by dealership technicians, ensuring accuracy and factory-level repair capability.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Global (as indicated by multi-language support)
Page Count
Estimated Page Count:
Extensive (typically 500+ pages for this level of detail)
Manual Type
Type:
Complete Official Full Service Repair Manual
Language
Supported Languages:
English, French, German, Spanish, Italian, Dutch, US English, Japanese, Korean, Russian, Polish, Greek, Portuguese
Format
File Format:
Disc Image File (.ISO) / Application (.exe)
📖 Manual Coverage
Systems Covered
Engine:
Full engine service, overhaul, tuning, internal components, lubrication system, cooling system (air-cooled with oil cooler)
Fuel System:
Fuel injection system (Bosch Motronic), fuel pump, injectors, fuel lines, throttle body, emissions control
Transmission:
Gearbox overhaul, clutch operation and adjustment, final drive maintenance
Electrical System:
Wiring schematics, battery, charging system (alternator, regulator), ignition system, lighting, starter motor, instrument cluster
Chassis And Suspension:
Front suspension (Telelever), rear suspension (Paralever), steering system, wheel bearings, braking system (ABS components and operation)
Bodywork And Frame:
Frame construction, body panels, seat, fairings, fuel tank removal and installation, fasteners
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug checks, valve clearance adjustments, brake fluid flushes, tire pressure checks
Troubleshooting:
Diagnostic procedures for common faults, error code interpretation (if applicable), systematic problem diagnosis
Repair:
Step-by-step instructions for component removal, repair, and reinstallation for all covered systems
Diagnostics:
Detailed diagnostic procedures, including electrical system testing and component checks
Technical Depth
Depth:
Comprehensive; covers basic maintenance to complete engine rebuilds and electrical system diagnostics.
📊 Manual Specifications
File Format
Digital Format:
.ISO / .EXE
Print Quality
Printable Pages:
Yes, full printable pages
Image Scaling:
Yes, images can be blown up and printed enlarged
Binding Type
Binding:
Digital (printable pages)
Paper Type
Paper Type:
N/A (digital, printable on demand)
File Size
Size Gb:
7.61 GB
Delivery Method
Delivery:
Instant Download
Software Requirements
Required Software:
MagicISO or DAEMON Tools
Compatibility
Windows Compatibility:
Windows XP (32-bit), Vista (32-bit), 7 (32-bit), 8 (32-bit), 10 (32-bit and 64-bit)
Mac Compatibility:
Not compatible with MAC
Os Bitness Limitation:
Not working in 64-bit on Windows XP, Vista, 7, 8
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, horizontally opposed twin-cylinder (Boxer)
Displacement:
1130 cc (1130 cubic centimeters)
Bore X Stroke:
101 mm x 70.5 mm
Compression Ratio:
9.8:1
Valve Train:
Overhead camshafts (SOHC), 4 valves per cylinder
Performance
Horsepower:
95 hp (70 kW) at 7,250 rpm (approximate)
Torque:
98 Nm (72 lb-ft) at 5,250 rpm (approximate)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Bosch Motronic
Fuel Type:
Unleaded gasoline (minimum 95 RON recommended)
Cooling System
Cooling Method:
Air-cooled with oil cooler
Lubrication System
Oil Capacity:
Approx. 4 liters (with filter change)
🔧 Transmission
Standard
Type:
6-speed manual gearbox
Features
Clutch Type:
Single dry plate, hydraulically operated
Final Drive:
Shaft drive to rear wheel
📐 Dimensions
Exterior
Length:
Approx. 2,230 mm (87.8 in)
Width:
Approx. 850 mm (33.5 in)
Height:
Approx. 1,290 mm (50.8 in) (without mirrors)
Weights
Dry Weight:
Approx. 200 kg (441 lbs)
Gross Vehicle Weight Rating:
Approx. 420 kg (926 lbs)
Fuel Capacity:
25 liters (6.6 US gal), including reserve
🛡️ Safety Features
Active Features
ABS:
BMW Motorrad Integral ABS (optional on some models/markets, standard on Rockster)
Brakes Front:
Dual 320 mm discs, 4-piston calipers
Brakes Rear:
Single 265 mm disc, 2-piston caliper
Passive Features
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, digital speedometer, fuel gauge, gear indicator, clock, warning lights.
Driver Assistance
ABS Integration:
Integral ABS system that operates on both brakes simultaneously with a linked lever function.
Connectivity
Diagnostic Port:
On-board diagnostics connector for fault code retrieval.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or annually (refer to manual for specific recommendation)
Valve Clearance Interval:
Every 20,000 km (refer to manual for specific recommendation)
Brake Fluid Change Interval:
Every 2 years (refer to manual for specific recommendation)
Fluid Specifications
Engine Oil Specification:
SAE 20W-50 motorcycle-specific oil (e.g., BMW High Performance SAE 20W-50)
Transmission Oil Specification:
SAE 75W-90 API GL-5 gear oil (refer to manual for exact specification)
Final Drive Oil Specification:
SAE 80W-90 API GL-5 gear oil (refer to manual for exact specification)
Brake Fluid Specification:
DOT 4 (or DOT 5.1 if specified for ABS)
Known Issues
Common Wear Items:
Clutch wear, alternator brushes, exhaust system corrosion, fuel pump (in some cases).
Potential Electrical Issues:
Can sometimes experience intermittent electrical gremlins; thorough inspection of wiring and grounds is key.
Maintenance Highlight
Critical Procedure:
Regular valve clearance checks are essential for optimal performance and longevity of the Boxer engine.
📚 Vehicle History
Brand Heritage
Heritage:
BMW has a long and storied history in motorcycle manufacturing, particularly with its iconic Boxer engine.
Model Evolution
Predecessors:
Evolved from the R1100R and R1150R models, offering a more distinctive and arguably sportier interpretation.
Production
Manufacturing Location:
Berlin, Germany
Production Years:
2003-2005
🏆 Awards & Recognition
Recognitions
General Reputation:
Highly regarded for its robust engineering, touring capability, and distinctive character.
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