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BMW R1150GS Service Repair ManualS

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🏷️ Basic Information Identification Make: BMW Model: R1150GS Codes Model Codes: 0408, 0409, 0410, 0411, 0412, 0413, 0414, 0415 👋 Introduction Market Position Segment: Premium Adventure Touring Motorcycle Competitive Analysis Key Competitors: Honda Africa Twin, Triumph Tiger Explorer, Yamaha Super Tenere, Kawasaki KLR650 (though R1150GS is higher spec). Key Features Defining Characteristics: Rugged build, versatile performance for on-road and off-road, Boxer engine character, shaft drive, extensive factory touring accessories. Target Audience: Long-distance tourers, adventure riders, riders seeking a robust and capable motorcycle for varied conditions. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Workshop Manual Language: English Format: Digital (likely PDF or similar) Page Count Estimated Page Count: ~500-800 pages (typical for this era/model) 📖 Manual Coverage Systems Covered Engine: Detailed coverage of the R1150GS Boxer twin engine, including disassembly, assembly, component inspection, and troubleshooting. Fuel System: In-depth coverage of the fuel injection system (Bosch Motronic), fuel pump, injectors, throttle body, and sensors. Ignition System: Diagnosis and repair of the ignition system, including spark plugs, coils, and control modules. Transmission: Complete information on the 5-speed transmission, clutch operation, and final drive (single-sided swingarm). Suspension: Detailed procedures for front Telelever and rear Paralever suspension systems, including adjustments, fork seals, and shock absorber servicing. Brakes: Comprehensive brake system coverage, including ABS (Integral ABS or non-ABS variants), hydraulic components, caliper servicing, and bleeding procedures. Electrical System: Extensive electrical diagrams, wiring harness troubleshooting, battery management, lighting, starter motor, and alternator. Chassis And Bodywork: Repair and maintenance of the motorcycle frame, fairings, seat, fuel tank, and other body components. Wheels And Tires: Information on wheel bearing maintenance, tire specifications, and mounting procedures. Procedures Included Scheduled Maintenance: Step-by-step guides for all scheduled maintenance tasks, including oil changes, filter replacements, valve adjustments, and spark plug service. Troubleshooting: Detailed diagnostic charts and troubleshooting guides for common and uncommon issues across all major systems. Engine Rebuild: Complete procedures for engine disassembly, component measurement, reassembly, and break-in recommendations. Transmission Repair: Instructions for transmission disassembly, gear inspection, bearing replacement, and reassembly. Brake System Overhaul: Guidance on brake fluid replacement, caliper rebuilding, master cylinder servicing, and ABS bleeding. Electrical Diagnostics: Procedures for diagnosing electrical faults, testing components, and using wiring diagrams for repair. Suspension Adjustment And Rebuild: Detailed instructions for adjusting suspension sag, replacing fork seals, and servicing shock absorbers. Technical Depth Depth Of Coverage: Comprehensive factory-level technical data, suitable for both DIY enthusiasts and professional mechanics. Torque Specifications: Extensive list of all critical torque specifications for engine, chassis, and drivetrain components. Clearances And Tolerances: Detailed specifications for critical clearances and tolerances required for proper engine and component function. 📊 Manual Specifications File Format Digital Format: Likely a multi-page PDF document, optimized for readability and searchability. Print Quality Digital Resolution: High-resolution scans/digital creation ensuring clear diagrams and text. Binding Type Digital Access: Downloadable file for offline access and printing. Paper Type Digital Usability: Printable pages for physical reference, with searchable text for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: Air/oil-cooled, four-stroke, horizontally-opposed twin-cylinder (Boxer) Displacement: 1130 cc (1130cc) Bore X Stroke: 101 mm x 70.5 mm Compression Ratio: 9.0:1 Performance Horsepower: 95 hp @ 7,250 rpm (approx.) Torque: 98 Nm (72 lb-ft) @ 5,250 rpm (approx.) Fuel System Fuel Delivery: Bosch Motronic MA 2.4 Electronic Fuel Injection Fuel Type: Unleaded Premium (95 RON / 91 AKI recommended) Lubrication Oil Type: SAE 20W-50 Synthetic Motorcycle Oil Oil Capacity: 4.0 Liters (4.2 US qt) with filter change 🔧 Transmission Standard Transmission Type: 5-speed manual sequential gearbox Features Clutch: Single dry plate clutch, hydraulically operated Final Drive: Shaft drive, single-sided swingarm Lubrication Transmission Oil Type: SAE 75W-90 Synthetic Gear Oil Transmission Oil Capacity: 0.25 Liters (0.26 US qt) 📐 Dimensions Exterior Length: 2,230 mm (87.8 in) Width: 910 mm (35.8 in) (incl. mirrors) Height: 1,450 mm (57.1 in) (seat height variable) Weights Dry Weight: 222 kg (489 lbs) Curb Weight: 237 kg (523 lbs) (approx. with fluids) Gross Vehicle Weight Rating: 460 kg (1014 lbs) Fuel Capacity Fuel Tank Capacity: 20 Liters (5.3 US gal) 🛡️ Safety Features Ratings ABS Availability: Optional Integral ABS (available on most models, some with non-ABS) Active Features Braking System: Hydraulically operated disc brakes front and rear, with optional ABS integration. Passive Features Lighting: Halogen headlight, full lighting system with hazard lights. 💡 Technology Features Infotainment Instrumentation: Analog tachometer and speedometer, LCD display for odometer, trip meters, clock, fuel level, gear indicator (optional), and warning lights. Driver Assistance ABS System: Integral ABS system (optional) which combines front and rear braking with a linked system, adjustable for rider preference. Connectivity Aftermarket Options: Prepared for GPS mounting and accessory power sockets. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever comes first. Valve Adjustment Interval: Every 20,000 km (12,000 miles) Spark Plug Replacement Interval: Every 20,000 km (12,000 miles) Brake Fluid...
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Tipo: Motorcycle
Fabricante:
Sku: 365393
Coleções: ALL BMW

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BMW R1150GS Service Repair ManualS
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150GS
Codes
Model Codes:
0408, 0409, 0410, 0411, 0412, 0413, 0414, 0415
👋 Introduction
Market Position
Segment:
Premium Adventure Touring Motorcycle
Competitive Analysis
Key Competitors:
Honda Africa Twin, Triumph Tiger Explorer, Yamaha Super Tenere, Kawasaki KLR650 (though R1150GS is higher spec).
Key Features
Defining Characteristics:
Rugged build, versatile performance for on-road and off-road, Boxer engine character, shaft drive, extensive factory touring accessories.
Target Audience:
Long-distance tourers, adventure riders, riders seeking a robust and capable motorcycle for varied conditions.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Workshop Manual
Language:
English
Format:
Digital (likely PDF or similar)
Page Count
Estimated Page Count:
~500-800 pages (typical for this era/model)
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of the R1150GS Boxer twin engine, including disassembly, assembly, component inspection, and troubleshooting.
Fuel System:
In-depth coverage of the fuel injection system (Bosch Motronic), fuel pump, injectors, throttle body, and sensors.
Ignition System:
Diagnosis and repair of the ignition system, including spark plugs, coils, and control modules.
Transmission:
Complete information on the 5-speed transmission, clutch operation, and final drive (single-sided swingarm).
Suspension:
Detailed procedures for front Telelever and rear Paralever suspension systems, including adjustments, fork seals, and shock absorber servicing.
Brakes:
Comprehensive brake system coverage, including ABS (Integral ABS or non-ABS variants), hydraulic components, caliper servicing, and bleeding procedures.
Electrical System:
Extensive electrical diagrams, wiring harness troubleshooting, battery management, lighting, starter motor, and alternator.
Chassis And Bodywork:
Repair and maintenance of the motorcycle frame, fairings, seat, fuel tank, and other body components.
Wheels And Tires:
Information on wheel bearing maintenance, tire specifications, and mounting procedures.
Procedures Included
Scheduled Maintenance:
Step-by-step guides for all scheduled maintenance tasks, including oil changes, filter replacements, valve adjustments, and spark plug service.
Troubleshooting:
Detailed diagnostic charts and troubleshooting guides for common and uncommon issues across all major systems.
Engine Rebuild:
Complete procedures for engine disassembly, component measurement, reassembly, and break-in recommendations.
Transmission Repair:
Instructions for transmission disassembly, gear inspection, bearing replacement, and reassembly.
Brake System Overhaul:
Guidance on brake fluid replacement, caliper rebuilding, master cylinder servicing, and ABS bleeding.
Electrical Diagnostics:
Procedures for diagnosing electrical faults, testing components, and using wiring diagrams for repair.
Suspension Adjustment And Rebuild:
Detailed instructions for adjusting suspension sag, replacing fork seals, and servicing shock absorbers.
Technical Depth
Depth Of Coverage:
Comprehensive factory-level technical data, suitable for both DIY enthusiasts and professional mechanics.
Torque Specifications:
Extensive list of all critical torque specifications for engine, chassis, and drivetrain components.
Clearances And Tolerances:
Detailed specifications for critical clearances and tolerances required for proper engine and component function.
📊 Manual Specifications
File Format
Digital Format:
Likely a multi-page PDF document, optimized for readability and searchability.
Print Quality
Digital Resolution:
High-resolution scans/digital creation ensuring clear diagrams and text.
Binding Type
Digital Access:
Downloadable file for offline access and printing.
Paper Type
Digital Usability:
Printable pages for physical reference, with searchable text for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air/oil-cooled, four-stroke, horizontally-opposed twin-cylinder (Boxer)
Displacement:
1130 cc (1130cc)
Bore X Stroke:
101 mm x 70.5 mm
Compression Ratio:
9.0:1
Performance
Horsepower:
95 hp @ 7,250 rpm (approx.)
Torque:
98 Nm (72 lb-ft) @ 5,250 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch Motronic MA 2.4 Electronic Fuel Injection
Fuel Type:
Unleaded Premium (95 RON / 91 AKI recommended)
Lubrication
Oil Type:
SAE 20W-50 Synthetic Motorcycle Oil
Oil Capacity:
4.0 Liters (4.2 US qt) with filter change
🔧 Transmission
Standard
Transmission Type:
5-speed manual sequential gearbox
Features
Clutch:
Single dry plate clutch, hydraulically operated
Final Drive:
Shaft drive, single-sided swingarm
Lubrication
Transmission Oil Type:
SAE 75W-90 Synthetic Gear Oil
Transmission Oil Capacity:
0.25 Liters (0.26 US qt)
📐 Dimensions
Exterior
Length:
2,230 mm (87.8 in)
Width:
910 mm (35.8 in) (incl. mirrors)
Height:
1,450 mm (57.1 in) (seat height variable)
Weights
Dry Weight:
222 kg (489 lbs)
Curb Weight:
237 kg (523 lbs) (approx. with fluids)
Gross Vehicle Weight Rating:
460 kg (1014 lbs)
Fuel Capacity
Fuel Tank Capacity:
20 Liters (5.3 US gal)
🛡️ Safety Features
Ratings
ABS Availability:
Optional Integral ABS (available on most models, some with non-ABS)
Active Features
Braking System:
Hydraulically operated disc brakes front and rear, with optional ABS integration.
Passive Features
Lighting:
Halogen headlight, full lighting system with hazard lights.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer and speedometer, LCD display for odometer, trip meters, clock, fuel level, gear indicator (optional), and warning lights.
Driver Assistance
ABS System:
Integral ABS system (optional) which combines front and rear braking with a linked system, adjustable for rider preference.
Connectivity
Aftermarket Options:
Prepared for GPS mounting and accessory power sockets.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Valve Adjustment Interval:
Every 20,000 km (12,000 miles)
Spark Plug Replacement Interval:
Every 20,000 km (12,000 miles)
Brake Fluid Change Interval:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Spec:
API SG/SH/SJ or JASO MA certified 20W-50 motorcycle oil.
Brake Fluid Spec:
DOT 4 brake fluid.
Transmission Oil Spec:
SAE 75W-90 API GL-5 synthetic gear oil.
Known Issues
Common Wear Items:
Clutch wear, alternator output (especially on higher mileage units), fuel pump reliability, and potential ABS sensor issues.
Electrical Gremlins:
While generally robust, some electrical connections can be subject to corrosion, requiring cleaning and dielectric grease.
Telelever Pivot Bearings:
Periodic inspection and lubrication of the Telelever pivot bearings are recommended.
📚 Vehicle History
Brand Heritage
Bmw Motorrad:
BMW Motorrad's long history of producing reliable and capable motorcycles, particularly in the adventure touring segment.
Model Evolution
R1100Gs Predecessor:
Direct successor to the R1100GS, building upon its design and capabilities.
Introduction Year:
1999
Production Years:
1999-2005
Production
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Market Reputation:
Highly regarded for its durability, versatility, and capability as an adventure touring motorcycle.
Ratings
Owner Satisfaction:
Consistently high owner satisfaction ratings for long-distance comfort and reliability.
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