BMW R850 R850R 1994 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: BMW Model: R850R Year: 1994 Codes Chassis Code: R259 👋 Introduction Market Position Market Niche: Entry-level to mid-range touring/sport-touring motorcycle within the BMW lineup, known for its accessible power and predictable handling. Competitive Analysis Competitors: Competed with motorcycles like the Honda NT650/NT700 Deauville, Moto Guzzi California models, and other mid-sized European tourers of the era. Key Features Design Philosophy: Emphasized comfort, practicality, and the signature BMW Boxer engine experience in a more manageable package than larger R-series models. Target Audience: Riders seeking a reliable, comfortable touring machine with the character of a BMW Boxer, suitable for both commuting and longer journeys. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service and repair instructions for BMW R850R 1994 model. Specific Systems Covered: Engine, transmission, drivetrain, brakes, suspension, electrical system, fuel system, exhaust, chassis, bodywork. Page Count Estimated Page Count: Likely 300-500 pages (typical for comprehensive workshop manuals of this era). Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Digital (PDF) or Printed 📖 Manual Coverage Systems Covered Engine: Detailed breakdown of the R850cc Boxer engine, including top end, bottom end, valve train, cooling system, lubrication. Fuel System: Fuel injection system (Bosch Motronic), fuel pump, injectors, throttle body, fuel tank, lines. Ignition System: Ignition coils, spark plugs, ECU control, timing. Transmission: 5-speed gearbox overhaul, clutch assembly, drive shaft, final drive. Brakes: Front and rear disc brake systems, ABS (if equipped), brake lines, calipers, master cylinders. Suspension: Front telescopic forks (BMW Telelever or conventional), rear Monolever swingarm, shock absorbers, bearings. Electrical System: Wiring diagrams, battery, alternator, starter motor, lighting, instrumentation, fuses, relays, ECU. Chassis And Bodywork: Frame inspection, fairings, seat, handlebars, controls, stands. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, air filter service, brake fluid changes, chain adjustment (if applicable, though R850R has shaft drive). Engine Repair: Top-end rebuild, piston/ring replacement, cylinder head service, crankshaft inspection, oil seal replacement. Transmission Repair: Gearbox disassembly and reassembly, clutch replacement, final drive spline lubrication. Suspension And Steering: Fork seal replacement, shock absorber servicing, steering head bearing replacement. Brake System Service: Brake pad replacement, caliper servicing, master cylinder rebuild, brake line replacement, ABS bleeding procedures. Electrical Diagnostics: Troubleshooting wiring faults, sensor testing, starter/charging system diagnostics. Fuel System Diagnostics: Fuel pressure testing, injector testing, idle control valve service. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including diagnostic procedures and specifications. 📊 Manual Specifications File Format Digital Format: PDF (typically) Print Quality Digital Quality: High resolution for clear diagrams and text, often searchable. Binding Type Printed Binding: Likely spiral-bound or perfect-bound for lay-flat usability in a workshop. Paper Type Printed Paper: Durable, high-quality paper stock suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke Boxer-twin Displacement: 849 cc (849 cubic centimeters) Bore X Stroke: 90.0 mm x 66.0 mm (typical for R850 series) Compression Ratio: 9.2:1 (typical) Performance Horsepower: Approx. 70 hp (51 kW) at 7250 rpm (specifications may vary slightly by market and model year updates). Torque: Approx. 76 Nm (56 lb-ft) at 5000 rpm (typical). Fuel System Fuel Delivery: Bosch Motronic Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 95 RON (Octane rating) Lubrication Oil Type: SAE 20W-50 or 10W-40 motorcycle-specific engine oil meeting API SG or higher specification. Oil Capacity: Approx. 3.0 liters (3.2 US quarts) with oil filter change. 🔧 Transmission Standard Type: 5-speed manual gearbox Features Final Drive: Shaft drive, enclosed, with universal joint Clutch: Single dry plate, hydraulically operated Fluid Specifications Gearbox Oil Type: Hypoid gear oil, SAE 80W/90 API GL-5 (for final drive). Gearbox Oil Capacity: Approx. 200 ml (0.21 US quarts) for final drive. 📐 Dimensions Exterior Length: Approx. 2,200 mm (86.6 inches) Width: Approx. 930 mm (36.6 inches) at handlebars Height: Approx. 1,350 mm (53.1 inches) to top of windscreen Weights Dry Weight: Approx. 214 kg (472 lbs) Gross Vehicle Weight Rating: Approx. 440 kg (970 lbs) Fuel Tank Capacity: Approx. 20 liters (5.3 US gallons), including 3 liters reserve. 🛡️ Safety Features Ratings ABS: Optional ABS II system available on some models. Active Features Braking System: Dual disc front brakes, single disc rear brake with dual-piston calipers. ABS option provides enhanced stopping control. Passive Features Lighting: Halogen headlamp, LED taillight, integrated turn signals. 💡 Technology Features Infotainment Features: Basic instrumentation with speedometer, tachometer, odometer, trip meters, fuel gauge, and warning lights. No integrated infotainment system as per modern standards. Driver Assistance ABS: Optional ABS II anti-lock braking system, a significant safety feature for its time. Connectivity Features: No electronic connectivity features. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever comes first. Major Service Interval: Major inspections and valve clearance adjustments typically every 20,000 km (12,000 miles). Brake Fluid Change: Every 2 years, regardless of mileage. Fluid...
Oil changes, filter replacements, spark plug checks, air filter service, brake fluid changes, chain adjustment (if applicable, though R850R has shaft drive).
Engine Repair:
Top-end rebuild, piston/ring replacement, cylinder head service, crankshaft inspection, oil seal replacement.
Transmission Repair:
Gearbox disassembly and reassembly, clutch replacement, final drive spline lubrication.
Suspension And Steering:
Fork seal replacement, shock absorber servicing, steering head bearing replacement.
Brake System Service:
Brake pad replacement, caliper servicing, master cylinder rebuild, brake line replacement, ABS bleeding procedures.
Electrical Diagnostics:
Troubleshooting wiring faults, sensor testing, starter/charging system diagnostics.
Fuel System Diagnostics:
Fuel pressure testing, injector testing, idle control valve service.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including diagnostic procedures and specifications.
📊 Manual Specifications
File Format
Digital Format:
PDF (typically)
Print Quality
Digital Quality:
High resolution for clear diagrams and text, often searchable.
Binding Type
Printed Binding:
Likely spiral-bound or perfect-bound for lay-flat usability in a workshop.
Paper Type
Printed Paper:
Durable, high-quality paper stock suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke Boxer-twin
Displacement:
849 cc (849 cubic centimeters)
Bore X Stroke:
90.0 mm x 66.0 mm (typical for R850 series)
Compression Ratio:
9.2:1 (typical)
Performance
Horsepower:
Approx. 70 hp (51 kW) at 7250 rpm (specifications may vary slightly by market and model year updates).
Torque:
Approx. 76 Nm (56 lb-ft) at 5000 rpm (typical).
Fuel System
Fuel Delivery:
Bosch Motronic Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 95 RON (Octane rating)
Lubrication
Oil Type:
SAE 20W-50 or 10W-40 motorcycle-specific engine oil meeting API SG or higher specification.
Oil Capacity:
Approx. 3.0 liters (3.2 US quarts) with oil filter change.
🔧 Transmission
Standard
Type:
5-speed manual gearbox
Features
Final Drive:
Shaft drive, enclosed, with universal joint
Clutch:
Single dry plate, hydraulically operated
Fluid Specifications
Gearbox Oil Type:
Hypoid gear oil, SAE 80W/90 API GL-5 (for final drive).
Gearbox Oil Capacity:
Approx. 200 ml (0.21 US quarts) for final drive.
📐 Dimensions
Exterior
Length:
Approx. 2,200 mm (86.6 inches)
Width:
Approx. 930 mm (36.6 inches) at handlebars
Height:
Approx. 1,350 mm (53.1 inches) to top of windscreen
Weights
Dry Weight:
Approx. 214 kg (472 lbs)
Gross Vehicle Weight Rating:
Approx. 440 kg (970 lbs)
Fuel Tank Capacity:
Approx. 20 liters (5.3 US gallons), including 3 liters reserve.
🛡️ Safety Features
Ratings
ABS:
Optional ABS II system available on some models.
Active Features
Braking System:
Dual disc front brakes, single disc rear brake with dual-piston calipers. ABS option provides enhanced stopping control.
Passive Features
Lighting:
Halogen headlamp, LED taillight, integrated turn signals.
💡 Technology Features
Infotainment
Features:
Basic instrumentation with speedometer, tachometer, odometer, trip meters, fuel gauge, and warning lights. No integrated infotainment system as per modern standards.
Driver Assistance
ABS:
Optional ABS II anti-lock braking system, a significant safety feature for its time.
Connectivity
Features:
No electronic connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Major Service Interval:
Major inspections and valve clearance adjustments typically every 20,000 km (12,000 miles).
Brake Fluid Change:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Spec:
SAE 20W-50 API SG or higher.
Brake Fluid Spec:
DOT 4
Coolant Spec:
Not applicable (air-cooled engine).
Known Issues
Common Wear Items:
Clutch slave cylinder seal, swingarm pivot bearings, steering head bearings, final drive splines (requiring regular lubrication).
Electrical Quirks:
Occasional issues with stand switches or rectifier failure (less common on this specific model than earlier ones).
Engine Notes:
Known for longevity and reliability if maintained; check for oil leaks around the base gasket and rear main seal on higher mileage units.
📚 Vehicle History
Brand Heritage
Brand Legacy:
BMW Motorrad, established in 1923, renowned for Boxer engines, shaft drive, and touring motorcycles.
Model Evolution
R Series Lineage:
The R850R is part of the long-standing R-series Boxer family, positioned as a more accessible variant of the R100/R1100/R1150 series.
Production
Production Period:
The R850R was produced from 1994 to 2006.
Manufacturing Location:
Berlin, Germany (BMW Motorrad plant)
🏆 Awards & Recognition
Recognitions
General Reputation:
Praised for its comfortable ride, smooth Boxer engine character, and solid build quality. A respected performer in the sport-touring segment.
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