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Bolens 5100 Series DuraTrac Tractors Service Repair Workshop Manual model 5117H DGT1700 5118H GT1800 5120H GT2000

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🏷️ Basic Information Identification Make: Bolens Series: DuraTrac Model 1: 5117H DGT1700 Model 2: 5118H GT1800 Model 3: 5120H GT2000 Product Type: Riding Mower / Garden Tractor Codes Manual Product Code: Bolens 5100 Series DuraTrac Tractors Service Repair Workshop Manual 👋 Introduction Market Position Category: Garden Tractors / Riding Mowers Target User: DIY enthusiasts, home mechanics, owners requiring in-depth repair knowledge Competitive Analysis Competitor Brands Historical: Wheel Horse, Cub Cadet, John Deere Key Features Manual Feature 1: Comprehensive coverage of non-engine components Manual Feature 2: Detailed technical illustrations and exploded views Manual Feature 3: Step-by-step repair procedures Manual Feature 4: Scalable PDF for clear viewing and printing Manual Feature 5: Instant digital access 📋 Manual Details Coverage Areas Manual Title: Bolens 5100 Series DuraTrac Tractors Service Repair Workshop Manual Covered Models: 5117H DGT1700, 5118H GT1800, 5120H GT2000 Excluded Systems: Engines (Engine repair manuals sold separately) Page Count Page Count: 104 Section Count: 8 Manual Type Manual Type: Service Repair Workshop Manual Purpose: Do-it-yourself servicing, teardowns, repairs, adjustments Language Language: English Format Format: PDF Download Delivery Method: Instant email link after purchase 📖 Manual Coverage Systems Covered General: Included Electrical System: Included Drive Train: Included Fuel System: Included Chassis: Included Hydraulic System: Included Engine And Clutch Pto: Included (excluding internal engine repair) Tractor Attachments: Included (mowers, tiller, snowthrowers) Procedures Included Repair: Complex repairs on entire machine (excluding engine internals) Adjustments: Included Teardown Disassembly: Detailed disassembly instructions Maintenance: General servicing Troubleshooting: Implied through detailed repair information Technical Depth Depth: Very technical, detailed repair information Illustrations: Tons of illustrations, great detail, lots of pictures Views: Easy to read exploded views for easy identification Instructions: Step-by-step instructions Specifications: Complete specifications, detailed repair information Special Tools: Information on special tools included Scalability: Scalable to several times normal size 📊 Manual Specifications File Format Software Required: Adobe Acrobat Reader (free download available) Accessibility Features: Zoom, print, save Print Quality Clarity: Very clear and clean pages Image Quality: Great pictures with detail Binding Type Binding Type: Digital (PDF download - no physical binding) Paper Type Paper Type: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Likely Vertical Shaft Gasoline Engine (Specifics not in this manual) Displacement: Not specified in this manual; varies by model (e.g., 17 HP for 5117H, 18 HP for 5118H, 20 HP for 5120H) Cooling System: Air-cooled (Typical for this class of tractor) Ignition System: Electronic Ignition (Likely) Performance Horsepower Range: 17 HP - 20 HP (Approximate based on model numbers) Fuel System Fuel Type: Unleaded Gasoline Carburetor: Single Carburetor (Typical) 🔧 Transmission Standard Transmission Type: Hydrostatic Drive (DGT and GT designation suggests hydrostatic) Drive Type: 2WD (Rear Wheel Drive) Clutch Type: Likely Belt-driven clutch for PTO engagement Features Control: Foot pedal operation for forward/reverse speed control Cooling: Likely oil cooling via integrated cooler or fins Fluid Specifications Transmission Fluid: Refer to specific model section or engine/drive train index for recommended fluid type (typically SAE 10W-30 or specialized hydrostatic fluid) 📐 Dimensions Exterior Wheelbase: Not specified in product info; typical for tractors of this size is approx. 45-55 inches Weights Shipping Weight: Not specified; typically in the 400-600 lbs range for the tractor itself. 🛡️ Safety Features Ratings Safety Features Standard: Seat safety switch (engine stops if operator leaves seat), parking brake Active Features Operator Presence Control: Yes (via seat switch) Passive Features Guards: PTO shaft guard, belt guards, mower deck guarding 💡 Technology Features Infotainment Infotainment System: Not applicable for this class of tractor. Driver Assistance Driver Assistance Features: Operator presence system (seat switch). Connectivity Connectivity Options: Not applicable. 🔧 Maintenance Service Intervals Engine Oil Change: Refer to engine manufacturer's recommendations or specific tractor manual section; typically 25-50 operating hours or annually. Air Filter Inspection: Inspect every 25 operating hours, replace as needed. Fuel Filter Replacement: Replace annually or every 100 operating hours, whichever comes first. Transmission Fluid Change: Refer to manual; typically every 100-200 operating hours or every 2 years. Fluid Specifications Engine Oil Type: SAE 10W-30 API SG or higher (Consult engine manual for exact specification) Hydraulic Fluid: Likely a high-quality tractor hydraulic fluid (THF) or SAE 10W-30 motor oil for some systems. Refer to manual for precise specification. Grease: Lithium-based multi-purpose grease (NLGI #2) Known Issues Common Wear Items: Deck belts, drive belts, spindle bearings, mower blades, hydrostatic transmission drive belts, steering components. Potential Failures: Hydrostatic transmission wear (especially with improper maintenance or overloading), electrical connector corrosion, deck spindle failure. 📚 Vehicle History Brand Heritage Founding Year: 1850 Founder: J.E. Gilson / H.W. Bolens Manufacturing Co. Key Innovations: First power driven GT garden tractor (1919), first compact tractor (1947), first mulching mower design, early hydrostatic transmission implementation Ownership Changes: Acquired by FMC Corporation (post-WWII), acquired by Garden Way (1988), acquired by MTD Products (2001) Model Evolution Series Introduction: The 5100 series likely represents a mid-to-late 2000s era...
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Bolens 5100 Series DuraTrac Tractors Service Repair Workshop Manual model 5117H DGT1700 5118H GT1800 5120H GT2000Bolens 5100 Series DuraTrac Tractors Service Repair Workshop Manual model 5117H DGT1700 5118H GT1800 5120H GT2000Bolens 5100 Series DuraTrac Tractors Service Repair Workshop Manual model 5117H DGT1700 5118H GT1800 5120H GT2000Bolens 5100 Series DuraTrac Tractors Service Repair Workshop Manual model 5117H DGT1700 5118H GT1800 5120H GT2000
🏷️ Basic Information
Identification
Make:
Bolens
Series:
DuraTrac
Model 1:
5117H DGT1700
Model 2:
5118H GT1800
Model 3:
5120H GT2000
Product Type:
Riding Mower / Garden Tractor
Codes
Manual Product Code:
Bolens 5100 Series DuraTrac Tractors Service Repair Workshop Manual
👋 Introduction
Market Position
Category:
Garden Tractors / Riding Mowers
Target User:
DIY enthusiasts, home mechanics, owners requiring in-depth repair knowledge
Competitive Analysis
Competitor Brands Historical:
Wheel Horse, Cub Cadet, John Deere
Key Features
Manual Feature 1:
Comprehensive coverage of non-engine components
Manual Feature 2:
Detailed technical illustrations and exploded views
Manual Feature 3:
Step-by-step repair procedures
Manual Feature 4:
Scalable PDF for clear viewing and printing
Manual Feature 5:
Instant digital access
📋 Manual Details
Coverage Areas
Manual Title:
Bolens 5100 Series DuraTrac Tractors Service Repair Workshop Manual
Covered Models:
5117H DGT1700, 5118H GT1800, 5120H GT2000
Excluded Systems:
Engines (Engine repair manuals sold separately)
Page Count
Page Count:
104
Section Count:
8
Manual Type
Manual Type:
Service Repair Workshop Manual
Purpose:
Do-it-yourself servicing, teardowns, repairs, adjustments
Language
Language:
English
Format
Format:
PDF Download
Delivery Method:
Instant email link after purchase
📖 Manual Coverage
Systems Covered
General:
Included
Electrical System:
Included
Drive Train:
Included
Fuel System:
Included
Chassis:
Included
Hydraulic System:
Included
Engine And Clutch Pto:
Included (excluding internal engine repair)
Tractor Attachments:
Included (mowers, tiller, snowthrowers)
Procedures Included
Repair:
Complex repairs on entire machine (excluding engine internals)
Adjustments:
Included
Teardown Disassembly:
Detailed disassembly instructions
Maintenance:
General servicing
Troubleshooting:
Implied through detailed repair information
Technical Depth
Depth:
Very technical, detailed repair information
Illustrations:
Tons of illustrations, great detail, lots of pictures
Views:
Easy to read exploded views for easy identification
Instructions:
Step-by-step instructions
Specifications:
Complete specifications, detailed repair information
Special Tools:
Information on special tools included
Scalability:
Scalable to several times normal size
📊 Manual Specifications
File Format
Software Required:
Adobe Acrobat Reader (free download available)
Accessibility Features:
Zoom, print, save
Print Quality
Clarity:
Very clear and clean pages
Image Quality:
Great pictures with detail
Binding Type
Binding Type:
Digital (PDF download - no physical binding)
Paper Type
Paper Type:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely Vertical Shaft Gasoline Engine (Specifics not in this manual)
Displacement:
Not specified in this manual; varies by model (e.g., 17 HP for 5117H, 18 HP for 5118H, 20 HP for 5120H)
Cooling System:
Air-cooled (Typical for this class of tractor)
Ignition System:
Electronic Ignition (Likely)
Performance
Horsepower Range:
17 HP - 20 HP (Approximate based on model numbers)
Fuel System
Fuel Type:
Unleaded Gasoline
Carburetor:
Single Carburetor (Typical)
🔧 Transmission
Standard
Transmission Type:
Hydrostatic Drive (DGT and GT designation suggests hydrostatic)
Drive Type:
2WD (Rear Wheel Drive)
Clutch Type:
Likely Belt-driven clutch for PTO engagement
Features
Control:
Foot pedal operation for forward/reverse speed control
Cooling:
Likely oil cooling via integrated cooler or fins
Fluid Specifications
Transmission Fluid:
Refer to specific model section or engine/drive train index for recommended fluid type (typically SAE 10W-30 or specialized hydrostatic fluid)
📐 Dimensions
Exterior
Wheelbase:
Not specified in product info; typical for tractors of this size is approx. 45-55 inches
Weights
Shipping Weight:
Not specified; typically in the 400-600 lbs range for the tractor itself.
🛡️ Safety Features
Ratings
Safety Features Standard:
Seat safety switch (engine stops if operator leaves seat), parking brake
Active Features
Operator Presence Control:
Yes (via seat switch)
Passive Features
Guards:
PTO shaft guard, belt guards, mower deck guarding
💡 Technology Features
Infotainment
Infotainment System:
Not applicable for this class of tractor.
Driver Assistance
Driver Assistance Features:
Operator presence system (seat switch).
Connectivity
Connectivity Options:
Not applicable.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Refer to engine manufacturer's recommendations or specific tractor manual section; typically 25-50 operating hours or annually.
Air Filter Inspection:
Inspect every 25 operating hours, replace as needed.
Fuel Filter Replacement:
Replace annually or every 100 operating hours, whichever comes first.
Transmission Fluid Change:
Refer to manual; typically every 100-200 operating hours or every 2 years.
Fluid Specifications
Engine Oil Type:
SAE 10W-30 API SG or higher (Consult engine manual for exact specification)
Hydraulic Fluid:
Likely a high-quality tractor hydraulic fluid (THF) or SAE 10W-30 motor oil for some systems. Refer to manual for precise specification.
Grease:
Lithium-based multi-purpose grease (NLGI #2)
Known Issues
Common Wear Items:
Deck belts, drive belts, spindle bearings, mower blades, hydrostatic transmission drive belts, steering components.
Potential Failures:
Hydrostatic transmission wear (especially with improper maintenance or overloading), electrical connector corrosion, deck spindle failure.
📚 Vehicle History
Brand Heritage
Founding Year:
1850
Founder:
J.E. Gilson / H.W. Bolens Manufacturing Co.
Key Innovations:
First power driven GT garden tractor (1919), first compact tractor (1947), first mulching mower design, early hydrostatic transmission implementation
Ownership Changes:
Acquired by FMC Corporation (post-WWII), acquired by Garden Way (1988), acquired by MTD Products (2001)
Model Evolution
Series Introduction:
The 5100 series likely represents a mid-to-late 2000s era of Bolens tractors, following the acquisition by MTD.
Production
Manufacturing Location:
Likely North America (MTD's primary manufacturing base)
🏆 Awards & Recognition
Recognitions
Brand Recognition:
Bolens has a 150+ year heritage and is respected in outdoor power equipment.
Mtp Reputation:
MTD Products is a leading global manufacturer known for quality and service.
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