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Cadillac ELR Complete Workshop Service Repair Manual 2016

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🏷️ Basic Information Identification Make: Cadillac Model: ELR Year: 2016 Generation Generation: First Generation (2014-2016) Codes Platform Code: GM Epsilon II Platform (shared with Chevrolet Volt) 👋 Introduction Market Position Market Position: Luxury Extended-Range Electric Vehicle (EREV) coupe, positioned as a stylish and technologically advanced option in the premium segment, targeting environmentally conscious luxury buyers. Competitive Analysis Competitors: Primarily Chevrolet Volt (platform sibling), also considered against luxury plug-in hybrids and early EVs such as the BMW i3, Audi A3 Sportback e-tron, and certain Tesla models. Key Features Key Features: Extended-Range Electric Vehicle (EREV) powertrain, distinctive coupe styling, premium interior appointments, advanced technology integration. 📋 Manual Details Coverage Areas Coverage Areas: All mechanical, electrical, body, and diagnostic systems Page Count Page Count: Extensive (precise count varies by specific manual version, typically 2000+ pages) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (Range Extender), Electric Drive Unit (EDU), Battery Pack (Voltec), Power Electronics Controller Chassis: Suspension (front struts, rear trailing arm), Steering (electric power steering), Brakes (front ventilated discs, rear solid discs, ABS, EBD, traction control) Electrical: 12V system, high-voltage battery system, charging system, lighting, infotainment, driver information center, body control modules (BCM), gateway modules Body: Exterior panels, interior trim, glass, doors, seats, HVAC system Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, brake pad/rotor replacement Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), diagnostic connector (OBD-II) procedures, scan tool usage Repair: Component removal and installation, engine repair, transmission service, suspension and steering component replacement, brake system repairs, electrical system troubleshooting and repair Technical Data: Torque specifications, wiring diagrams, schematics, component identification, diagnostic flowcharts Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and powertrain rebuilds, including high-voltage system safety protocols. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution, suitable for printing individual pages or sections. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Range Extender Engine: 1.4L DOHC Inline-4 (ECOTEC LUV) Range Extender Power: 83 hp (62 kW) Range Extender Torque: 104 lb-ft (141 Nm) Electric Drive Motor Type: Dual Electric Motors (Motor Generator 1 - MG1, Motor Generator 2 - MG2) Electric Drive System Peak Power: 207 hp (154 kW) Electric Drive System Peak Torque: 295 lb-ft (400 Nm) Performance Battery Type: Lithium-ion, 16 kWh capacity (approx. 7.7 kWh usable) Electric Range Est: 37 miles (60 km) Total Range Est: 375 miles (604 km) Fuel System Fuel Type: Unleaded Gasoline (for range extender) Fuel Tank Capacity: 9.3 gallons (35.2 L) 🔧 Transmission Standard Transmission Type: Electronic Variable Transmission (EVT) with electric drive Features Transmission Features: Regenerative braking, power split device, seamless transition between electric and hybrid modes. 📐 Dimensions Exterior Length: 173.7 inches (4412 mm) Width: 73.7 inches (1872 mm) Height: 53.1 inches (1349 mm) Wheelbase: 106.1 inches (2695 mm) Interior Seating Capacity: 4 Cargo Cargo Volume Rear Seats Up: 8.8 cubic feet (249 L) Cargo Volume Rear Seats Down: 30.4 cubic feet (861 L) Weights Curb Weight: 4,159 lbs (1,886 kg) 🛡️ Safety Features Ratings NHTSA Overall Rating: 4/5 Stars (Combined rating, specific year may vary slightly) IIHS Top Safety Pick: Yes (when equipped with specific optional front crash prevention systems) Active Features Active Safety Features: ABS, EBD, Traction Control, StabiliTrak Electronic Stability Control, Forward Collision Alert, Lane Departure Warning, Pedestrian Detection (optional) Passive Features Passive Safety Features: Front airbags, front side-impact airbags, curtain side airbags, knee airbags, front seatbelt pretensioners, rear park assist. 💡 Technology Features Infotainment Infotainment System: Cadillac CUE (Cadillac User Experience) infotainment system Infotainment Display: 8-inch diagonal color touchscreen Infotainment Features: Bluetooth connectivity, USB ports, voice recognition, Pandora and Stitcher integration, optional navigation. Driver Assistance Driver Assistance Features: Adaptive Cruise Control (optional), Front and Rear Park Assist, Rear Vision Camera, Blind Spot Monitoring, Side Blind Zone Alert, Rear Cross-Traffic Alert. Connectivity Connectivity Features: OnStar with 4G LTE and Wi-Fi hotspot capability. 🔧 Maintenance Service Intervals Oil Change Interval Range Extender: Every 7,500 miles (12,000 km) or 12 months, whichever comes first, under normal driving conditions. Severe conditions may require more frequent changes. Engine Air Filter Replacement: Every 30,000 miles (48,000 km) or as needed based on driving conditions. Cabin Air Filter Replacement: Every 24,000 miles (38,000 km) or 24 months. Brake Fluid Change: Every 3 years or 45,000 miles (72,000 km), or as indicated by the brake system warning light. Coolant Change: Initial fill is designed for long life; refer to specific manual for replacement intervals, typically around 150,000 miles (240,000 km) for the powertrain coolant and 5 years/50,000 miles for the battery coolant. Fluid Specifications Engine Oil Specification: SAE 0W-30, Dexos1 Gen 2 certified (for 1.4L Range Extender) Engine Oil Capacity: 4.0 US quarts (3.8 L)...
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Cadillac ELR Complete Workshop Service Repair Manual 2016
🏷️ Basic Information
Identification
Make:
Cadillac
Model:
ELR
Year:
2016
Generation
Generation:
First Generation (2014-2016)
Codes
Platform Code:
GM Epsilon II Platform (shared with Chevrolet Volt)
👋 Introduction
Market Position
Market Position:
Luxury Extended-Range Electric Vehicle (EREV) coupe, positioned as a stylish and technologically advanced option in the premium segment, targeting environmentally conscious luxury buyers.
Competitive Analysis
Competitors:
Primarily Chevrolet Volt (platform sibling), also considered against luxury plug-in hybrids and early EVs such as the BMW i3, Audi A3 Sportback e-tron, and certain Tesla models.
Key Features
Key Features:
Extended-Range Electric Vehicle (EREV) powertrain, distinctive coupe styling, premium interior appointments, advanced technology integration.
📋 Manual Details
Coverage Areas
Coverage Areas:
All mechanical, electrical, body, and diagnostic systems
Page Count
Page Count:
Extensive (precise count varies by specific manual version, typically 2000+ pages)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (Range Extender), Electric Drive Unit (EDU), Battery Pack (Voltec), Power Electronics Controller
Chassis:
Suspension (front struts, rear trailing arm), Steering (electric power steering), Brakes (front ventilated discs, rear solid discs, ABS, EBD, traction control)
Electrical:
12V system, high-voltage battery system, charging system, lighting, infotainment, driver information center, body control modules (BCM), gateway modules
Body:
Exterior panels, interior trim, glass, doors, seats, HVAC system
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, brake pad/rotor replacement
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), diagnostic connector (OBD-II) procedures, scan tool usage
Repair:
Component removal and installation, engine repair, transmission service, suspension and steering component replacement, brake system repairs, electrical system troubleshooting and repair
Technical Data:
Torque specifications, wiring diagrams, schematics, component identification, diagnostic flowcharts
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and powertrain rebuilds, including high-voltage system safety protocols.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or sections.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Range Extender Engine:
1.4L DOHC Inline-4 (ECOTEC LUV)
Range Extender Power:
83 hp (62 kW)
Range Extender Torque:
104 lb-ft (141 Nm)
Electric Drive Motor Type:
Dual Electric Motors (Motor Generator 1 - MG1, Motor Generator 2 - MG2)
Electric Drive System Peak Power:
207 hp (154 kW)
Electric Drive System Peak Torque:
295 lb-ft (400 Nm)
Performance
Battery Type:
Lithium-ion, 16 kWh capacity (approx. 7.7 kWh usable)
Electric Range Est:
37 miles (60 km)
Total Range Est:
375 miles (604 km)
Fuel System
Fuel Type:
Unleaded Gasoline (for range extender)
Fuel Tank Capacity:
9.3 gallons (35.2 L)
🔧 Transmission
Standard
Transmission Type:
Electronic Variable Transmission (EVT) with electric drive
Features
Transmission Features:
Regenerative braking, power split device, seamless transition between electric and hybrid modes.
📐 Dimensions
Exterior
Length:
173.7 inches (4412 mm)
Width:
73.7 inches (1872 mm)
Height:
53.1 inches (1349 mm)
Wheelbase:
106.1 inches (2695 mm)
Interior
Seating Capacity:
4
Cargo
Cargo Volume Rear Seats Up:
8.8 cubic feet (249 L)
Cargo Volume Rear Seats Down:
30.4 cubic feet (861 L)
Weights
Curb Weight:
4,159 lbs (1,886 kg)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4/5 Stars (Combined rating, specific year may vary slightly)
IIHS Top Safety Pick:
Yes (when equipped with specific optional front crash prevention systems)
Active Features
Active Safety Features:
ABS, EBD, Traction Control, StabiliTrak Electronic Stability Control, Forward Collision Alert, Lane Departure Warning, Pedestrian Detection (optional)
Passive Features
Passive Safety Features:
Front airbags, front side-impact airbags, curtain side airbags, knee airbags, front seatbelt pretensioners, rear park assist.
💡 Technology Features
Infotainment
Infotainment System:
Cadillac CUE (Cadillac User Experience) infotainment system
Infotainment Display:
8-inch diagonal color touchscreen
Infotainment Features:
Bluetooth connectivity, USB ports, voice recognition, Pandora and Stitcher integration, optional navigation.
Driver Assistance
Driver Assistance Features:
Adaptive Cruise Control (optional), Front and Rear Park Assist, Rear Vision Camera, Blind Spot Monitoring, Side Blind Zone Alert, Rear Cross-Traffic Alert.
Connectivity
Connectivity Features:
OnStar with 4G LTE and Wi-Fi hotspot capability.
🔧 Maintenance
Service Intervals
Oil Change Interval Range Extender:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first, under normal driving conditions. Severe conditions may require more frequent changes.
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Cabin Air Filter Replacement:
Every 24,000 miles (38,000 km) or 24 months.
Brake Fluid Change:
Every 3 years or 45,000 miles (72,000 km), or as indicated by the brake system warning light.
Coolant Change:
Initial fill is designed for long life; refer to specific manual for replacement intervals, typically around 150,000 miles (240,000 km) for the powertrain coolant and 5 years/50,000 miles for the battery coolant.
Fluid Specifications
Engine Oil Specification:
SAE 0W-30, Dexos1 Gen 2 certified (for 1.4L Range Extender)
Engine Oil Capacity:
4.0 US quarts (3.8 L) with filter change
Transmission Fluid Specification:
GM P/N 88865313 (or equivalent DEXRON-VI ATF)
Transmission Fluid Capacity:
Refer to manual, typically requires specific filling procedure for EVT.
Coolant Specification Powertrain:
GM P/N 12346340 (orange Dex-Cool), Pre-mixed 50/50
Coolant Specification Battery:
GM P/N 19335796 (specific dielectric coolant, often purple)
Known Issues
Known Issues:
Occasional issues with the Voltec battery management system, charging port connections, and the 1.4L range extender engine reliability compared to other Cadillac powertrains. Some reports of HVAC system malfunctions and infotainment glitches.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Cadillac, America's oldest luxury automotive brand, known for pioneering luxury, comfort, and performance.
Model Evolution
Model Evolution:
The ELR was Cadillac's first and only extended-range electric vehicle. It was based on the second-generation Chevrolet Volt platform but styled with Cadillac's distinctive Art and Science design language. Production was limited, and it was discontinued after the 2016 model year due to low sales.
Production
Production Years:
2014-2016
Manufacturing Location:
Detroit-Hamtramck Assembly Plant, Michigan, USA
🏆 Awards & Recognition
Recognitions
Recognitions:
Received mixed reviews due to its high price point and limited electric range compared to its competitors. Praised for its luxurious interior and quiet ride, but criticized for its performance and practicality.
Ratings
Consumer Reports Ratings:
Generally below average for predicted reliability and owner satisfaction.
Certifications
Certifications:
Certified for use with various charging standards (e.g., SAE J1772).
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