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Can-Am Outlander Max 650 XT 2007-2010 Repair Service Manual

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🏷️ Basic Information Identification Make: Can-Am Model: Outlander MAX 650 XT Years Covered: 2007, 2008, 2009, 2010 Model Variant: XT Vehicle Type: All-Terrain Vehicle (ATV) Powertrain Configuration: 4x4 👋 Introduction Market Position Positioning: The Can-Am Outlander MAX 650 XT represents a premium offering in the recreational and utility ATV market, known for its powerful V-twin engine, advanced suspension, and comfortable two-up riding capability. Competitive Analysis Competitors: Competes with other major manufacturers' premium utility ATVs, such as Polaris Sportsman, Arctic Cat (now Textron Off Road) models, and Kawasaki Brute Force in the 650cc class and above. Key Features Vehicle Features: Rotax 650 V-Twin engine, Visco-Lok QE auto-locking front differential, Tri-Mode Dynamic Power Steering (DPS), heavy-duty front and rear racks, 3,000-lb winch (XT package specific), 12-inch cast-aluminum wheels, premium shocks. Manual Purpose Purpose: This manual is designed to equip mechanical technicians and knowledgeable owners with the detailed information required for accurate diagnosis, repair, and maintenance of the specified Can-Am Outlander MAX 650 XT models. 📋 Manual Details Coverage Areas Primary Coverage: Complete Repair and Service Manual Diagnostic Coverage: Troubleshooting and diagnostic procedures Maintenance Coverage: Scheduled maintenance, routine inspections Mechanical Coverage: Engine, transmission, drivetrain, suspension, brakes, steering Electrical Coverage: Wiring diagrams, electrical component testing, lighting, ignition system Body And Frame Coverage: Body panels, chassis, plastics, accessories Page Count Estimated Pages: Over 500 pages (typical for this type of manual) Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Fuel system, ignition system, lubrication, cooling system, intake and exhaust, starting system, charging system, engine mechanical (disassembly/assembly) Transmission Drivetrain Systems: CVT operation, clutch service, driveshafts, differential units, final drive, propeller shafts Suspension Steering Systems: Front and rear suspension components, steering assembly, wheel alignment Braking Systems: Hydraulic brake system, brake calipers, master cylinders, brake lines, parking brake Electrical Systems: Battery, starter, alternator, lighting system (headlights, taillights, signals), ignition system, EFI system, sensors, instrumentation, switches, relays, fuses, wiring diagrams Fuel System Efi: Fuel pump, injectors, fuel lines, fuel filter, ECU (Engine Control Unit) diagnostics Procedures Included General Maintenance: Oil changes, filter replacements, lubrication points, fluid level checks, spark plug service Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation Repair Procedures: Engine overhaul, transmission repair, suspension component replacement, brake caliper rebuild, electrical component replacement Disassembly Reassembly: Detailed instructions for component removal and reinstallation Wiring Diagrams: Comprehensive electrical schematics with component identification Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission overhauls. Includes detailed troubleshooting and diagnostic information. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable for efficient information retrieval Print Quality Quality: High resolution for clear viewing of diagrams and text Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Rotax 650 V-Twin, liquid-cooled, SOHC, 8-valve Displacement: 649.6 cc Bore X Stroke: 71 mm x 82 mm Compression Ratio: 10.3:1 Performance Horsepower: Approximately 52 hp (specific to model year and tuning) Torque: Approximately 39 lb-ft (specific to model year and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with 54 mm throttle body Fuel Type: Unleaded gasoline, 87 octane minimum Lubrication Oil Type: SAE 10W-40 Synthetic ATV/Motorcycle Oil (API SG or higher, JASO MA) Oil Capacity: Approx. 2.1 L (2.2 US qt) with filter change Cooling System Coolant Type: Permanent antifreeze, 50/50 mix with distilled water 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with high/low range and reverse Drive Select: 2WD / 4WD with Visco-Lok QE auto-locking front differential Features Clutch Type: Heavy-duty CVT with P-Drive primary clutch and Outlander secondary clutch Gear Reduction: Specific ratios detailed in manual (e.g., High range, Low range) Fluid Specifications Cvt Fluid Type: Specific Can-Am CVT fluid or equivalent (refer to manual for exact part number and specification) 📐 Dimensions Exterior Wheelbase: Approx. 140 inches (55.1 in) Length: Approx. 94 inches (238.8 cm) Width: Approx. 46 inches (116.8 cm) Height: Approx. 45 inches (114.3 cm) Ground Clearance: Approx. 10.5 inches (26.7 cm) Weights Dry Weight: Approx. 710 lbs (322 kg) Towing Capacity: 1,300 lbs (590 kg) Rack Capacity Front: 200 lbs (90 kg) Rack Capacity Rear: 400 lbs (180 kg) Tires Front Tire Size: 26 x 8-12 Rear Tire Size: 26 x 10-12 Wheels Wheel Type: 12-inch cast-aluminum (XT Package) Bolt Pattern: 4 x 137 mm 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable for ATVs in standard automotive sense. Focus is on design and component integrity for off-road use. Active Features ABS: No ABS as standard on this model. Differential Lock: Visco-Lok QE auto-locking front differential for enhanced traction Power Steering: Tri-Mode Dynamic Power Steering (DPS) for reduced steering effort and fatigue Passive Features Braking System: Dual 214 mm ventilated disc brakes with hydraulic calipers (front), Single 214 mm ventilated disc brake...
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Tipo: Atv
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Sku: 72224
Coleções: ALL ATV

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Can-Am Outlander Max 650 XT 2007-2010 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Can-Am
Model:
Outlander MAX 650 XT
Years Covered:
2007, 2008, 2009, 2010
Model Variant:
XT
Vehicle Type:
All-Terrain Vehicle (ATV)
Powertrain Configuration:
4x4
👋 Introduction
Market Position
Positioning:
The Can-Am Outlander MAX 650 XT represents a premium offering in the recreational and utility ATV market, known for its powerful V-twin engine, advanced suspension, and comfortable two-up riding capability.
Competitive Analysis
Competitors:
Competes with other major manufacturers' premium utility ATVs, such as Polaris Sportsman, Arctic Cat (now Textron Off Road) models, and Kawasaki Brute Force in the 650cc class and above.
Key Features Vehicle
Features:
Rotax 650 V-Twin engine, Visco-Lok QE auto-locking front differential, Tri-Mode Dynamic Power Steering (DPS), heavy-duty front and rear racks, 3,000-lb winch (XT package specific), 12-inch cast-aluminum wheels, premium shocks.
Manual Purpose
Purpose:
This manual is designed to equip mechanical technicians and knowledgeable owners with the detailed information required for accurate diagnosis, repair, and maintenance of the specified Can-Am Outlander MAX 650 XT models.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Repair and Service Manual
Diagnostic Coverage:
Troubleshooting and diagnostic procedures
Maintenance Coverage:
Scheduled maintenance, routine inspections
Mechanical Coverage:
Engine, transmission, drivetrain, suspension, brakes, steering
Electrical Coverage:
Wiring diagrams, electrical component testing, lighting, ignition system
Body And Frame Coverage:
Body panels, chassis, plastics, accessories
Page Count
Estimated Pages:
Over 500 pages (typical for this type of manual)
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Fuel system, ignition system, lubrication, cooling system, intake and exhaust, starting system, charging system, engine mechanical (disassembly/assembly)
Transmission Drivetrain Systems:
CVT operation, clutch service, driveshafts, differential units, final drive, propeller shafts
Suspension Steering Systems:
Front and rear suspension components, steering assembly, wheel alignment
Braking Systems:
Hydraulic brake system, brake calipers, master cylinders, brake lines, parking brake
Electrical Systems:
Battery, starter, alternator, lighting system (headlights, taillights, signals), ignition system, EFI system, sensors, instrumentation, switches, relays, fuses, wiring diagrams
Fuel System Efi:
Fuel pump, injectors, fuel lines, fuel filter, ECU (Engine Control Unit) diagnostics
Procedures Included
General Maintenance:
Oil changes, filter replacements, lubrication points, fluid level checks, spark plug service
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation
Repair Procedures:
Engine overhaul, transmission repair, suspension component replacement, brake caliper rebuild, electrical component replacement
Disassembly Reassembly:
Detailed instructions for component removal and reinstallation
Wiring Diagrams:
Comprehensive electrical schematics with component identification
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission overhauls. Includes detailed troubleshooting and diagnostic information.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable for efficient information retrieval
Print Quality
Quality:
High resolution for clear viewing of diagrams and text
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotax 650 V-Twin, liquid-cooled, SOHC, 8-valve
Displacement:
649.6 cc
Bore X Stroke:
71 mm x 82 mm
Compression Ratio:
10.3:1
Performance
Horsepower:
Approximately 52 hp (specific to model year and tuning)
Torque:
Approximately 39 lb-ft (specific to model year and tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with 54 mm throttle body
Fuel Type:
Unleaded gasoline, 87 octane minimum
Lubrication
Oil Type:
SAE 10W-40 Synthetic ATV/Motorcycle Oil (API SG or higher, JASO MA)
Oil Capacity:
Approx. 2.1 L (2.2 US qt) with filter change
Cooling System
Coolant Type:
Permanent antifreeze, 50/50 mix with distilled water
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) with high/low range and reverse
Drive Select:
2WD / 4WD with Visco-Lok QE auto-locking front differential
Features
Clutch Type:
Heavy-duty CVT with P-Drive primary clutch and Outlander secondary clutch
Gear Reduction:
Specific ratios detailed in manual (e.g., High range, Low range)
Fluid Specifications
Cvt Fluid Type:
Specific Can-Am CVT fluid or equivalent (refer to manual for exact part number and specification)
📐 Dimensions
Exterior
Wheelbase:
Approx. 140 inches (55.1 in)
Length:
Approx. 94 inches (238.8 cm)
Width:
Approx. 46 inches (116.8 cm)
Height:
Approx. 45 inches (114.3 cm)
Ground Clearance:
Approx. 10.5 inches (26.7 cm)
Weights
Dry Weight:
Approx. 710 lbs (322 kg)
Towing Capacity:
1,300 lbs (590 kg)
Rack Capacity Front:
200 lbs (90 kg)
Rack Capacity Rear:
400 lbs (180 kg)
Tires
Front Tire Size:
26 x 8-12
Rear Tire Size:
26 x 10-12
Wheels
Wheel Type:
12-inch cast-aluminum (XT Package)
Bolt Pattern:
4 x 137 mm
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for ATVs in standard automotive sense. Focus is on design and component integrity for off-road use.
Active Features
ABS:
No ABS as standard on this model.
Differential Lock:
Visco-Lok QE auto-locking front differential for enhanced traction
Power Steering:
Tri-Mode Dynamic Power Steering (DPS) for reduced steering effort and fatigue
Passive Features
Braking System:
Dual 214 mm ventilated disc brakes with hydraulic calipers (front), Single 214 mm ventilated disc brake with hydraulic caliper (rear)
Lighting:
Dual 35W headlights, 2x20W taillights/brake lights
Seatbelts:
Not standard; operator must wear helmet and appropriate safety gear.
💡 Technology Features
Infotainment
Instrument Panel:
Digital instrument display including speedometer, tachometer, odometer, trip meter, gear indicator, 4x4 indicator, engine lights, compass, and clock.
Driver Assistance
Power Steering:
Tri-Mode Dynamic Power Steering (DPS) significantly aids in maneuverability and reduces rider fatigue.
Differential Control:
Visco-Lok QE automatically locks the front differential when traction is lost, providing consistent power to both front wheels.
Connectivity
Accessory Ports:
Pre-wired for accessories, often including a 12V outlet.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or 200 hours, or annually, whichever comes first.
Air Filter Inspection:
Inspect every 1,000 km or 60 hours; clean or replace as needed.
Spark Plug Service:
Replace every 6,000 km or 400 hours.
Valve Clearance Check:
Every 6,000 km or 400 hours.
Cv Belt Inspection:
Inspect every 2,000 km or 120 hours for wear and damage.
Fluid Specifications
Engine Oil:
SAE 10W-40 Synthetic (API SG+, JASO MA)
Coolant:
50/50 mix of permanent antifreeze and distilled water
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid
Differential Oil Front:
Refer to manual for specific GL-5 gear oil specification
Differential Oil Rear:
Refer to manual for specific GL-5 gear oil specification
Known Issues
Common Wear Items:
CVT belt, brake pads, wheel bearings, tie rod ends, bushings.
Electrical Concerns:
Potential for stator or rectifier issues in some older models, charging system diagnostics are crucial.
Engine Performance Notes:
Ensure proper maintenance of EFI system (clean injectors, air filter) for optimal performance. Overheating can lead to issues if cooling system is neglected.
📚 Vehicle History
Brand Heritage
Manufacturer:
BRP (Bombardier Recreational Products)
Heritage Focus:
BRP has a long history in recreational vehicles, including snowmobiles and personal watercraft, translating expertise into the ATV market with the Can-Am brand.
Model Evolution
Outlander Lineage:
The Outlander line has been a cornerstone of Can-Am's ATV offerings, evolving with new engine sizes, chassis designs, and feature packages to cater to diverse rider needs, including the popular MAX (two-up) configurations.
650 Engine Introduction:
The 650cc Rotax V-Twin engine was a significant development, offering a balance of power, torque, and efficiency, making it a popular choice for utility and trail riding.
Production
Manufacturing Location:
Primarily manufactured by BRP in North America (e.g., Mexico, Canada).
🏆 Awards & Recognition
Recognitions
Atv Reviews:
The Outlander 650 series generally received positive reviews for its power, handling, and utility capabilities during its production years.
Ratings
Industry Standing:
Can-Am's Outlander line is consistently recognized as a top-tier ATV platform in the industry for performance and innovation.
Certifications
Emissions:
Meets relevant emissions standards for its model year and intended markets.
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