The Can-Am Quest 500 / 650 Max XT is a versatile All-Terrain Vehicle (ATV) designed for both utility and recreational use. Produced for the 2004 and 2005 model years, these ATVs are known for their robust Rotax V-twin engines, offering 499.3 cc for the 500 models and 649.6 cc for the 650 models, providing substantial power for demanding tasks and off-road adventures. The XT package typically enhances the vehicle with upgraded wheels, tires, and a winch, while the Max variants offer a longer wheelbase for increased capacity. Built with a reputation for engineering quality and reliability, the Can-Am Quest series represents a strong contender in the utility and recreational ATV market, appealing to enthusiasts, farmers, and outdoor workers. This comprehensive workshop service and repair manual covers the Can-Am Quest 500 and 650 models, including the Max XT variants, for the 2004 and 2005 production years. It provides detailed information on all major systems, including engine overhaul, transmission maintenance, brake system repair, suspension and steering adjustments, and electrical system diagnostics. The manual includes step-by-step procedures for scheduled maintenance, troubleshooting common issues, and complete component overhauls. With over 800 pages of English content, this fully searchable manual is an essential resource for owners and technicians seeking to maintain, diagnose, and repair their Can-Am Quest ATV, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: BRP Can-Am Model: Quest 500 / 650 Max XT Type: ATV (All-Terrain Vehicle) Product Category: Workshop Service Repair Manual Product Format: PDF Download Codes Model Years Covered: 2004, 2005 👋 Introduction Market Position Vehicle Segment: Utility/Recreational ATV Target Audience: Off-road enthusiasts, farmers, hunters, recreational riders requiring robust performance and utility Competitive Analysis Key Competitors: Polaris Sportsman, Arctic Cat 500/650, Yamaha Grizzly Key Features Xt Package Features: Typically includes upgraded wheels, tires, winch, and enhanced styling Max Variant Features: Indicates a longer wheelbase, typically allowing for a passenger or increased cargo capacity Manual Value Proposition Value For Owner: Enables DIY maintenance, diagnostics, and repairs, saving significant labor costs and maximizing vehicle uptime 📋 Manual Details Coverage Areas Vehicle Models Covered: Can-Am Quest 500, Can-Am Quest 650, Can-Am Quest 500 Max XT, Can-Am Quest 650 Max XT Page Count Estimated Page Count: 800+ Manual Type Manual Type: Complete Workshop Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, tuning, fuel system, lubrication system, cooling system, exhaust system Transmission: Clutch, gearbox, drive shafts, differentials, maintenance, repair, overhaul Brakes: Hydraulic system, calipers, master cylinders, brake lines, fluid replacement, bleeding procedures, disc and pad replacement Suspension: Front and rear suspension components, shocks, springs, A-arms, bushings, adjustment and replacement Steering: Handlebar assembly, tie rods, steering column, steering rack/gearbox, alignment, troubleshooting Electrical: Ignition system, lighting, starter motor, alternator, battery, wiring diagrams, diagnostic codes, accessory circuits Bodywork And Frame: Chassis components, body panels, plastics, seats, fenders, racks, mounting and dismounting procedures Wheels And Tires: Tire pressures, replacement, wheel bearing service, bolt patterns Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, brake fluid flush, coolant replacement Troubleshooting: Diagnostic trees, common problems and their solutions, fault finding for all major systems Repair: Detailed step-by-step repair instructions for all components and systems Overhaul: Complete engine rebuild procedures, transmission disassembly and reassembly Installation: Instructions for removing and installing major components and accessories Specifications: Torque values, clearances, fluid capacities, electrical resistance values Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds Diagnostic Capabilities: Advanced diagnostic procedures, interpretation of fault codes, troubleshooting complex electrical and mechanical issues 📊 Manual Specifications File Format File Type: Digital (PDF) Searchability: Fully searchable text for quick information retrieval Print Quality: High-resolution, suitable for printing individual pages or the entire manual Binding Type Digital Binding: N/A (Downloadable File) Paper Type Digital Paper Type: N/A (Digital Document) ⚙️ Engine Specifications Primary Engine Engine Type 500: Rotax V-Twin, 4-stroke, SOHC, 3 valves per cylinder Engine Displacement 500: 499.3 cc (30.5 cu in) Engine Type 650: Rotax V-Twin, 4-stroke, SOHC, 4 valves per cylinder Engine Displacement 650: 649.6 cc (39.6 cu in) Performance Horsepower Approx 500: Approx. 30-35 HP (subject to specific tuning and model year variations) Horsepower Approx 650: Approx. 45-50 HP (subject to specific tuning and model year variations) Cooling System: Liquid-cooled Fuel System Fuel Delivery 500: Carbureted (likely Keihin CV type) Fuel Delivery 650: Fuel Injection (EFI) Fuel Type: Unleaded gasoline Lubrication Oil Type: Refer to manual for specific BRP or SAE viscosity grade (e.g., SAE 10W-40, SAE 20W-50) Oil Capacity Approx: Approx. 2.0-2.5 liters (refer to manual for exact capacity) 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with L-H-N-R-P (Low, High, Neutral, Reverse, Park) selection Optional Gear Reduction: Integrated into the CVT system and final drive Features Drive System: 2WD/4WD selectable with Visco-Lok auto-locking front differential Final Drive: Shaft drive...