🏷️ Basic Information Identification Make: Chevrolet Model: Aveo Generation: T200 / T250 Model Years: 2004-2010 Codes Chassis Codes: T200, T250 👋 Introduction Market Position Segment: Subcompact Car Competitive Analysis Competitors 2000S: Honda Fit, Toyota Yaris, Ford Fiesta, Nissan Versa, Hyundai Accent, Kia Rio Key Features Value Proposition: Affordable transportation, fuel efficiency, practical interior space for its class. 📋 Manual Details Coverage Areas Primary Focus: Comprehensive Service and Repair Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed rebuild procedures, component identification, diagnostics, timing belt/chain service, piston/ring inspection, valve train service, cylinder head overhaul. Fuel System: Fuel pump testing, injector diagnostics, throttle body cleaning and calibration, fuel pressure regulation, evaporative emission control system (EVAP) service. Cooling System: Radiator and fan diagnostics, thermostat replacement, water pump service, coolant capacity and specifications, leak testing. Lubrication System: Oil pump inspection, oil pan removal and gasket replacement, oil pressure testing, oil filter specifications and replacement intervals. Chassis: Suspension component inspection and replacement (struts, shocks, control arms, ball joints, tie rods), steering system diagnostics, wheel bearing service, brake system overhaul (pads, rotors, calipers, lines). Electrical System: Battery diagnostics, charging system testing (alternator, regulator), starter motor troubleshooting, lighting system repair, horn and wiper system service, power windows and locks. Powertrain Control Module: PCM location, basic diagnostic trouble code (DTC) retrieval and interpretation (where applicable without specialized scanners). Emission Control: Catalytic converter function, oxygen sensor diagnostics, EGR system service, PCV system operation, emission testing procedures. Body And Interior: Door panel removal, seat adjustment mechanisms, interior trim component replacement, basic body panel alignment. HVAC System: Heater core replacement, blower motor diagnostics, AC system refrigerant handling (basic information), temperature control unit operation. Procedures Included Scheduled Maintenance: Oil change intervals, filter replacement procedures, fluid level checks, spark plug replacement, belt inspection and replacement. Troubleshooting: Systematic diagnostic flowcharts, symptom-based troubleshooting guides, common problem identification. Disassembly Assembly: Step-by-step instructions for component removal and installation with detailed diagrams. Wiring Diagrams: Complete electrical schematics for all major vehicle systems. Technical Depth Depth Level: Intermediate to Advanced 📊 Manual Specifications File Format Quality: High-resolution, clear text and diagrams. Print Quality Printability: Printable without restriction. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Common: Z16SE, L14 (1.4L), L16 (1.6L), F14D3, F16D3 Performance 1.4L Hp Approx: 94 hp @ 6000 rpm 1.6L Hp Approx: 103-107 hp @ 6000 rpm Torque Specs: Varies by engine, typically around 90-100 lb-ft for 1.4L and 105-110 lb-ft for 1.6L. Fuel System Injection Type: Multi-port Fuel Injection (MPI) Engine Type Configuration: Inline 4-cylinder, DOHC Engine Maintenance Timing Belt Replacement Interval: Refer to manual for specific mileage/time, typically around 60,000-100,000 miles or 4-5 years. 🔧 Transmission Standard Type Common: 5-speed Manual Transmission Optional Type Optional: 4-speed Automatic Transmission Features Automatic Features: Lock-up torque converter for improved fuel economy. Fluid Specifications Manual Transmission Fluid: GL-4 gear oil, SAE 75W-90 or 80W-90 (refer to manual for precise spec). Automatic Transmission Fluid: Dexron III or equivalent (refer to manual for precise spec). 📐 Dimensions Exterior Wheelbase Approx: 97.6 inches (2480 mm) (T250) Length Approx: 161.4 inches (4100 mm) (T250 Hatchback) Width Approx: 67.3 inches (1710 mm) Height Approx: 59.3 inches (1505 mm) Weights Curb Weight Approx: 2300-2500 lbs (1043-1134 kg), depending on trim and engine Cargo Cargo Volume Hatchback: Approximately 10.1 cu ft with rear seats up (varies slightly by generation). 🛡️ Safety Features Ratings NHTSA Front Driver Side Impact: 4 Stars (for some models/years, check specific test data) NHTSA Front Passenger Side Impact: 4 Stars (for some models/years, check specific test data) IIHS Side Impact: Acceptable to Good (varies by year and testing methodology) Active Features ABS: Available on higher trims or as an option. Passive Features Airbags: Front airbags standard, side-impact airbags available on some models. 💡 Technology Features Infotainment Audio System: Base models feature AM/FM radio with CD player; higher trims may offer auxiliary input and improved speaker systems. Driver Assistance Cruise Control: Available on higher trim levels. 🔧 Maintenance Service Intervals Engine Oil Change: Every 7,500 miles (12,000 km) or 6 months, whichever comes first (typical for synthetic blend). Engine Oil Filter Change: Replace with every oil change. Engine Air Filter Replacement: Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on driving conditions. Cabin Air Filter Replacement: Every 15,000 - 30,000 miles (24,000 - 48,000 km) or annually. Spark Plug Replacement: Recommended around 60,000 - 100,000 miles depending on plug type (standard vs. iridium). Fluid Specifications Engine Oil Type: API SM or SN, ILSAC GF-4 or GF-5; SAE 5W-30 recommended (refer to manual for precise specification). Coolant Type: Dex-Cool (orange) or equivalent G-48/G-11 (green) antifreeze/coolant, a 50/50 mixture with distilled water. Brake Fluid Type: DOT...