🏷️ Basic Information Identification Make: Chevrolet Model: Aveo Model Years Covered: 2002, 2003, 2004, 2005, 2006, 2007, 2008 Generation First Generation: T200/T250 👋 Introduction Market Position Positioning: Subcompact car positioned as an affordable and practical option in its segment. Competitive Analysis Competitors: Dominated by vehicles like the Hyundai Accent, Kia Rio, Toyota Yaris, Honda Fit, and Ford Fiesta during its production run. Key Features Selling Points: Affordability, fuel efficiency, maneuverability in urban environments, surprisingly spacious interior for its class. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Page Count Estimated Page Count: Thousands (typical for a comprehensive service manual) Manual Type Type: Factory-level Service Repair Manual (likely a compilation of OEM documentation) Usefulness For Diy: Specifically written for the do-it-yourselfer and experienced mechanic, providing the same level of detail as dealer technicians. Instruction Style: Numbered instructions and detailed substeps provide a clear, sequential approach to repairs. Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Emission Control, Automatic Transmission, Manual Transmission, Clutch, Drivetrain (Drive Shaft, Differential, Axles) Chassis: Suspension (Front and Rear), Steering System (Power Steering), Brakes (Front and Rear, Parking Brake), Wheels and Tires Body & Electrical: Body Exterior and Interior (Doors, Hood, Glass, Mirrors, Seats), HVAC System (Air Conditioning), Electrical System (Starting, Charging, Lighting, Instruments, Gauges, Audio/Visual), Restraint Systems (Airbags, Seatbelts), Cruise Control, Wiper and Washer System, Door Locks, Engine Immobilizer, Multiplex/CAN Communication Comfort Systems: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair. Procedures Included General Repair: Step-by-step repair procedures based on complete disassembly and reassembly. Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups. Diagnostics: Troubleshooting guides, symptom analysis, diagnostic trouble codes (DTCs) interpretation, electrical system diagnosis. Component Replacement: Detailed instructions for replacing individual components and sub-assemblies. Body Repair: Body panel alignment, door and latch adjustment, glass replacement, interior trim removal and installation. Troubleshooting Guides: Structured troubleshooting procedures for diagnosing common problems based on symptoms. Technical Depth Depth: Comprehensive from basic maintenance to complex engine and transmission overhauls, including electrical system diagnostics and wiring diagrams. Electrical Diagrams: Detailed wiring diagrams for all electrical systems, including lighting, ignition, starting, charging, and accessories. 📊 Manual Specifications File Format Format: PDF Compatibility: All PC-based Windows operating systems, Mac, and Linux. Print Quality Printability: Fully printable, allowing users to print specific sections or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Searchability Text Search: Likely searchable text within the PDF for quick information retrieval. Additional Features Illustrations: Hundreds of photos, drawings, and illustrations to guide through procedures, with enlarged insets for detailed part examination. ⚙️ Engine Specifications Primary Engine Engine Type Usdm 2002-2004: 1.6L DOHC I4 (G16DOHC) Engine Type Usdm 2005-2008: 1.6L DOHC I4 (engine codes may vary, often updated for emissions and performance) Performance Horsepower 1.6L: Approximately 103-106 hp @ 6000 rpm (varies slightly by year and market) Torque 1.6L: Approximately 105-107 lb-ft @ 3200-3400 rpm (varies slightly by year and market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection (SFI) Engine Management ECU: Engine Control Unit (ECU) with diagnostic capabilities. Timing System: Belt-driven or chain-driven timing system depending on the specific engine variant. Manual will detail replacement procedures and specifications. Emission Control Emission Systems: Catalytic Converter, Oxygen Sensors, EGR (Exhaust Gas Recirculation) if applicable. 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features Transmission Fluid Spec Manual: GL-4 gear oil (specific viscosity, e.g., 75W-90, to be confirmed in manual). Transmission Fluid Spec Automatic: Dexron III or equivalent (specific Dexron type to be confirmed in manual). 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback Wheelbase: Approximately 98.4 inches (2499 mm) for T200 platform. Weights Curb Weight: Ranges from approximately 2300-2500 lbs (1043-1134 kg) depending on body style and equipment. 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4-star (typical for the era and segment). NHTSA Frontal Impact Passenger: 4-star (typical for the era and segment). Active Features ABS: Anti-lock Braking System (ABS) often optional or standard on higher trims. Traction Control: Traction Control System (TCS) may be available on certain models. Passive Features Airbags: Frontal airbags (driver and passenger), optional side airbags on some models. Seatbelts: 3-point seatbelts with pretensioners for front occupants. 💡 Technology Features Infotainment Audio System: Basic AM/FM/CD player, often with auxiliary input on later models. Optional premium audio system might be available. Navigation: Not typically available on factory models of this generation. Driver Assistance Cruise Control: Available on higher trim levels or as an option. Connectivity Bluetooth: Rarely factory-equipped; typically an aftermarket addition. Instrumentation Dashboard Layout: Simple and functional dashboard with analog gauges for speed, tachometer (optional), fuel, and temperature. Central digital display for odometer and trip meter. 🔧 Maintenance Service Intervals Oil Change Interval: Every...