Chevrolet Epica 2006 2007 2008 2009 2010 2011 Service Repair Manual
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🏷️ Basic Information Identification Make: Chevrolet Model: Epica Alternative Names: Chevrolet Tosca, Daewoo Tosca Codes Chassis Codes: GM Epsilon platform 👋 Introduction Market Position Positioning: Mid-size sedan, positioned to offer comfort and value Competitive Analysis Competitors: Competed against vehicles like the Toyota Camry, Honda Accord, Ford Fusion, Hyundai Sonata, and Kia Optima during its production run. Key Features Features: Spacious interior, comfortable ride, available in gasoline and diesel powertrains, offered with automatic and manual transmissions. Value Proposition Proposition: Provides professional-level repair and maintenance information for DIY owners, saving money on dealership services. 📋 Manual Details Coverage Areas Applicable Years: 2006, 2007, 2008, 2009, 2010, 2011 Page Count Estimated Pages: Extensive (specific count not provided, but implied to be comprehensive) Manual Type Type: Service and Repair Manual Language Language: English (implied by product description) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: 2.0L, 2.5L Gasoline; 2.0L Diesel Transmission: 6T40/6T45 Automatic, Aisin 55-51LE Automatic, D24/D33 Manual Chassis: Suspension, Steering, Brakes, Wheels and Tires Electrical: Powertrain Control Module (PCM), Body Control Module (BCM), Lighting, HVAC Controls, Audio System, Power Accessories, Diagnostics Body: Exterior Body Panels, Interior Trim, Doors, Windows, Seats, Safety Restraints Fuel System: Fuel pump, injectors, fuel filter, fuel pressure regulator, evaporative emission control (EVAP) system. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, oxygen sensors. Cooling System: Radiator, water pump, thermostat, cooling fans, hoses, coolant reservoir. Lighting System: Headlights, taillights, brake lights, turn signals, interior lighting, bulb replacement procedures. Climate Control: HVAC system components, refrigerant charging, blend door actuators, blower motor, heater core, A/C compressor. Safety Restraints: Airbag system components, seatbelt operation and replacement, SRS module diagnostics. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Troubleshooting: Diagnostic procedures for various systems, fault code interpretation Repair: Step-by-step repair instructions for all major components and systems Rebuild: Detailed rebuild procedures for engines and transmissions Diagnostics: Detailed diagnostic trees, trouble code (DTC) explanations, and component testing procedures. Technical Depth Depth: Comprehensive (suitable for professional technicians and DIY enthusiasts) Illustrations: Illustrated with clear step-by-step instructions, zoomable illustrations, exploded views, component breakdowns 📊 Manual Specifications File Format Format Details: PDF, may be zipped (.zip, .rar), requires PDF reader and unzipping software Print Quality Quality: High quality, printable on any computer and printer Binding Type Type: Digital Download (Not a physical copy, CD, or DVD) Paper Type Type: N/A (Digital) File Size Size: Up to 5 GB (variable, check page for specific size) Accessibility Access Method: Instant download after payment via PayPal or credit card; link provided on checkout page and via email Compatibility Operating Systems: All operating systems (Windows, Linux, Mac); compatible with Windows 97, 2000, Me, XP, Vista, 7, 10 ⚙️ Engine Specifications Primary Engine Engine Options: 2.0L Inline-4 Gasoline, 2.5L V6 Gasoline, 2.0L Diesel Inline-4 Performance 2.0L Gasoline (Approximate): Horsepower: ~143 hp, Torque: ~135 lb-ft 2.5L V6 Gasoline (Approximate): Horsepower: ~156 hp, Torque: ~151 lb-ft 2.0L Diesel (Approximate): Horsepower: ~150 hp, Torque: ~207 lb-ft Fuel System Fuel Delivery: Multi-point Fuel Injection (Gasoline), Common Rail Direct Injection (Diesel) Engine Codes Gasoline Engine Codes: LE5 (2.0L), LY7 (2.5L V6 - often shared with other GM models) Diesel Engine Codes: D24/D33 Engine Construction Engine Block Material: Aluminum Alloy (Gasoline engines), Cast Iron (Diesel engines) Cylinder Head Material: Aluminum Alloy 🔧 Transmission Standard Standard Transmission: Varies by market and engine; often the 6T40/6T45 automatic Optional Optional Transmissions: Aisin 55-51LE Automatic, D24/D33 Manual Transmission Features Transmission Features: Electronically controlled, adaptive shifting (automatic); synchronized gears (manual) Fluid Type Automatic 6T40/6T45 Fluid: Dexron VI Aisin 55-51Le Fluid: Dexron III (or equivalent) Fluid Type Manual D24/D33 Fluid: GM Synchromesh Transmission Fluid (or equivalent) 📐 Dimensions Exterior Length: Approximately 4864 mm (191.5 in) Width: Approximately 1794 mm (70.6 in) Height: Approximately 1469 mm (57.8 in) Wheelbase Wheelbase: Approximately 2700 mm (106.3 in) Weights Curb Weight: Varies by engine and configuration, typically 1500-1650 kg (3300-3630 lbs) 🛡️ Safety Features Ratings NHTSA Front Impact: 4 stars (driver), 4 stars (passenger) for 2006 models IIHS Side Impact: Good for 2006 models Active Features Active Safety: Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC - availability varies by trim) Passive Features Passive Safety: Front airbags, Side curtain airbags, Front seatbelt pretensioners 💡 Technology Features Infotainment Infotainment System: Basic infotainment systems with CD player, AM/FM radio, and auxiliary input. Higher trims may have optional navigation or premium audio. Driver Assistance Driver Assistance Features: Limited advanced driver-assistance features compared to modern vehicles. Cruise control is standard on most models. Connectivity Connectivity Options: Auxiliary audio input jack for connecting external music players. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 miles or 12 months, whichever comes first (consult manual for specific conditions and engine types) Air Filter Replacement: Every 30,000 miles or as needed based on driving conditions Spark Plug Replacement: Iridium plugs typically last up to 100,000 miles (confirm with...
Varies by engine and configuration, typically 1500-1650 kg (3300-3630 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4 stars (driver), 4 stars (passenger) for 2006 models
IIHS Side Impact:
Good for 2006 models
Active Features
Active Safety:
Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC - availability varies by trim)
Passive Features
Passive Safety:
Front airbags, Side curtain airbags, Front seatbelt pretensioners
💡 Technology Features
Infotainment
Infotainment System:
Basic infotainment systems with CD player, AM/FM radio, and auxiliary input. Higher trims may have optional navigation or premium audio.
Driver Assistance
Driver Assistance Features:
Limited advanced driver-assistance features compared to modern vehicles. Cruise control is standard on most models.
Connectivity
Connectivity Options:
Auxiliary audio input jack for connecting external music players.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles or 12 months, whichever comes first (consult manual for specific conditions and engine types)
Air Filter Replacement:
Every 30,000 miles or as needed based on driving conditions
Spark Plug Replacement:
Iridium plugs typically last up to 100,000 miles (confirm with manual)
Fluid Specifications
Coolant Type:
Dex-Cool (GM's orange extended-life coolant) or equivalent OAT coolant
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Problems:
Potential issues can include transmission solenoids (6T40/6T45), HVAC system problems (blend door actuators), oil leaks from valve cover gaskets, and some electrical gremlins. Diesel variants may have glow plug issues.
Suspension Wear:
Struts and bushings can wear over time, leading to noise and handling issues.
Fluid Capacities
Engine Oil Capacity 2.0L:
Approximately 4.5 Liters (4.8 US Quarts) with filter
Engine Oil Capacity 2.5L V6:
Approximately 5.7 Liters (6.0 US Quarts) with filter
Coolant Capacity:
Approximately 7.5 - 8.0 Liters (7.9 - 8.5 US Quarts)
📚 Vehicle History
Brand Heritage
Chevrolet Heritage:
Chevrolet, a division of General Motors, has a long history of producing reliable and accessible vehicles since its founding in 1911.
Model Evolution
Epica Evolution:
The Chevrolet Epica (and its Daewoo Tosca counterpart) was part of GM's global strategy, based on the Epsilon platform. It replaced the Chevrolet Evanda/Epica (V200) and aimed to offer a more modern design and improved performance.
Production
Production Locations:
Primarily manufactured by GM Daewoo in South Korea, but also assembled in other global locations.
Production Years
Production Span:
2006-2011
🏆 Awards & Recognition
Recognitions
Recipients:
Specific awards are not prominently documented, but it was part of Chevrolet's global product line aiming for market share in various regions.
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