🏷️ Basic Information Identification Make: Chevrolet Model: Malibu Years Covered: 2004, 2005, 2006, 2007, 2008 Codes Platform: GM Epsilon platform 👋 Introduction Market Position Segment: Mid-size sedan Competitive Analysis Competitors: Ford Fusion, Toyota Camry, Honda Accord, Nissan Altima. Key Features Design Era: Represents the first generation of the Epsilon platform Malibu in North America, known for improved styling and chassis over previous generations. Manual Advantage: This service manual provides the essential technical data and repair procedures required to maintain and repair the 2004-2008 Chevrolet Malibu effectively. 📋 Manual Details Coverage Areas All Systems: True Engine Mechanical: True Engine Performance: True Fuel And Emissions: True Transmission Manual: True Transmission Automatic: True Drivetrain: True Suspension And Steering: True Brakes: True Wheels And Tires: True Body And Frame: True Exterior And Interior Trim: True HVAC System: True Electrical System: True Lighting System: True Audio And Infotainment: True Safety Restraint System: True Diagnostics And Troubleshooting: True Wiring Diagrams: True Page Count Estimated Pages: 2000+ Manual Type Type: Factory Service Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered All Major Systems: Comprehensive coverage of all mechanical, electrical, and body systems. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs. Scheduled Maintenance: Detailed schedules and procedures for all manufacturer-recommended maintenance intervals. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and complex issues. Repair Procedures: Step-by-step instructions for component removal, disassembly, repair, assembly, and reinstallation. Component Replacement: Detailed guides for replacing parts such as alternators, starters, water pumps, radiators, and more. Diagnosis And Testing: Procedures for testing sensors, actuators, electrical circuits, and mechanical components. Specifications And Tolerances: Precise torque values, clearances, and alignment specifications for critical components. Technical Depth Depth: Expert level. Suitable for professional technicians and advanced DIY enthusiasts. Diagnostic Troubleshooting: Detailed flowcharts and diagnostic trees for pinpointing issues. Rebuilding Procedures: Includes procedures for engine and transmission rebuilding where applicable. 📊 Manual Specifications File Format Digital Format: Searchable PDF for quick access to information. Print Quality Image Resolution: High-resolution diagrams and illustrations for clarity. Binding Type Physical Binding: N/A (Digital) Paper Type Physical Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Base Engine 2004-2006: 2.2L Ecotec DOHC L61 I4 2.2L Ecotec Horsepower: 144 hp @ 5600 rpm 2.2L Ecotec Torque: 156 lb-ft @ 4000 rpm 2.2L Ecotec Fuel System: Sequential Port Fuel Injection (SFI) Optional Engine Optional Engine 2004-2007: 3.5L High Value V6 LX9 3.5L V6 Horsepower: 201 hp @ 5400 rpm 3.5L V6 Torque: 220 lb-ft @ 3200 rpm 3.5L V6 Fuel System: Sequential Port Fuel Injection (SFI) Performance Engine 2006-2008: 3.9L High Feature V6 LZ9 Performance Engine 3.9L V6 Horsepower: 240 hp @ 6400 rpm 3.9L V6 Torque: 240 lb-ft @ 2800 rpm 3.9L V6 Fuel System: Sequential Port Fuel Injection (SFI) Fuel System Recommended Fuel: 87 Octane Regular Unleaded (all engines) 🔧 Transmission Standard Standard Transmission 2.2L: 4-speed automatic (4T40-E / 4T45-E) Optional Optional Transmission 3.5L/3.9L: 4-speed automatic (4T65-E) Features Transmission Fluid Spec: Dexron VI (or Dexron III/H compatible for earlier fills) 📐 Dimensions Exterior Length: 190.5 in (4839 mm) Width: 70.3 in (1786 mm) Height: 58.0 in (1473 mm) Wheelbase Wheelbase: 109.5 in (2781 mm) Cargo Trunk Volume: 15.1 cu ft (428 L) Weights Curb Weight Approx: 3200-3500 lbs (1450-1590 kg) 🛡️ Safety Features Ratings NHTSA Frontal Driver: ★★★★★ (5/5 stars) NHTSA Frontal Passenger: ★★★★★ (5/5 stars) NHTSA Side Driver: ★★★★☆ (4/5 stars) NHTSA Side Passenger: ★★★★☆ (4/5 stars) NHTSA Side Rear Passenger: ★★★★☆ (4/5 stars) IIHS Frontal Offset: Good IIHS Side Impact: Good (with optional side airbags) Active Features ABS: Standard on all models Traction Control: Available on certain trims Passive Features Airbags Front: Standard dual-stage front airbags Airbags Side: Optional front and rear side-impact airbags and head curtain airbags Seatbelts: Front pretensioners and load limiters 💡 Technology Features Infotainment Audio Options: AM/FM stereo with CD player, optional premium audio system, and in-dash 6-disc CD changer. Driver Assistance Cruise Control: Standard on most trims Tire Pressure Monitoring: Available on higher trims Connectivity Onstar: Available as an option, providing emergency services and vehicle diagnostics. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 12 months, whichever comes first, using synthetic blend oil. Air Filter Replacement: Inspect every 15,000 miles (24,000 km), replace as needed. Replace every 30,000 miles (48,000 km) as a general guideline. Spark Plug Replacement 2.2L: Every 100,000 miles (160,000 km) with iridium-tipped plugs. Spark Plug Replacement 3.5L/3.9L: Every 100,000 miles (160,000 km) with iridium-tipped plugs. Fluid Specifications Engine Oil: SAE 5W-30 Full Synthetic (for 2.2L Ecotec) or SAE 3000 Synthetic Blend (for 3.5L/3.9L V6). Consult manual for exact specifications and API service category. Coolant: GM Dex-Cool (Orange) 50/50 mixture with distilled water. Brake Fluid: DOT 3 Power Steering Fluid: GM Power Steering Fluid or equivalent Known Issues Engine Mounts: Premature wear and failure...