🏷️ Basic Information Identification Make: Chrysler Model: Caravan Year: 2003 Product Type: Factory Service Repair Manual 👋 Introduction Market Position Market Segment: Minivan Positioning: Family-oriented, practical, versatile people mover Competitive Analysis Key Competitors: Toyota Sienna, Honda Odyssey, Ford Windstar, Chevrolet Venture/Venture Key Features Selling Points: Spacious interior, flexible seating, V6 engine option, available AWD (depending on trim/market) Manual Value Proposition Utility: Essential for DIY maintenance, repairs, and understanding vehicle systems 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair and adjustment procedures Target Audience: Mechanics and DIY persons Page Count Page Count: Estimated 2000+ pages (typical for a complete FSM) Manual Type Manual Type: Factory Service Manual Language Language: English Format Format: Printed Book (typically) 📖 Manual Coverage Systems Covered Engine: All major engine components, diagnostics, repair, removal/installation Transmission: Automatic transmission (e.g., 41TE/42LE), diagnostics, repair, removal/installation Drivetrain: Front-wheel drive, axles, CV joints, differential Suspension: Front and rear suspension, steering linkage, components Brakes: Disc brakes (front and rear), ABS, parking brake system Electrical System: Battery, charging system, starting system, ignition system, lighting, accessories, wiring diagrams Body And Frame: Body panel removal/installation, interior trim, exterior trim, chassis HVAC: Heating, ventilation, air conditioning system diagnosis and repair Fuel System: Fuel tank, fuel pump, fuel injectors, fuel lines Cooling System: Radiator, water pump, thermostat, hoses, fan Exhaust System: Muffler, catalytic converter, pipes Safety Systems: Airbags, seat belts, restraint systems Procedures Included Maintenance: Oil changes, fluid checks, filter replacements, tune-ups Troubleshooting: Diagnostic procedures, symptom-based troubleshooting charts Repair: Detailed step-by-step repair instructions for all major components Disassembly Assembly: Complete instructions for dismantling and reassembling vehicle components Installation: Guidance for installing new or replacement parts Checks Inspections: Pre-purchase inspections, routine checks Technical Depth Depth: Comprehensive, from basic checks to major component overhaul Diagnostics: Includes diagnostic trouble codes (DTCs) and diagnostic flowcharts Specifications: Torque specifications, clearances, fluid capacities, and electrical parameters 📊 Manual Specifications File Format File Format: Typically PDF for digital versions, printed for physical Print Quality Print Quality: High-resolution text and diagrams (for printed/high-quality digital) Binding Type Binding Type: Perfect bound or spiral bound (for printed) Paper Type Paper Type: Durable, coated paper for workshop use (for printed) ⚙️ Engine Specifications Primary Engine Engine Code: EGA (3.3L V6) Engine Displacement: 3.3 Liters (201.7 cu. in.) Engine Configuration: 3.3L V6 SOHC Horsepower: 180 hp @ 5000 rpm (approx.) Torque: 205 lb-ft @ 3200 rpm (approx.) Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Unleaded Gasoline Engine Components Engine Block Material: Aluminum Alloy Cylinder Head Material: Aluminum Alloy Timing Mechanism: Timing Belt (3.3L V6) 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transaxle Transmission Code: 41TE (Commonly) Optional Optional Transmission: None typically offered for 2003 models Features Drive System: Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) available on some trims/markets Fluid Specifications Automatic Transmission Fluid: Chrysler ATF+4 (MS-9602) 📐 Dimensions Exterior Length: Approx. 189.4 inches Width: Approx. 72.1 inches Height: Approx. 67.5 inches Interior Passenger Capacity: 7 Passengers (typically with 2-2-3 or 2-3-3 seating) Cargo Cargo Volume Behind 3Rd Row: Approx. 20.6 cu. ft. Cargo Volume Behind 2Nd Row: Approx. 75.1 cu. ft. Cargo Volume Max: Approx. 147.1 cu. ft. (with seats removed) Weights Curb Weight: Approx. 4,000 - 4,500 lbs (depending on configuration) Gross Vehicle Weight Rating: Approx. 5,700 - 5,900 lbs 🛡️ Safety Features Ratings NHTSA Driver Front Impact: 4 Stars (2003 model year typical) NHTSA Passenger Front Impact: 4 Stars (2003 model year typical) IIHS Side Impact: Acceptable (depending on specific configuration and testing year) Active Features ABS: Anti-lock Braking System (Standard on most trims) Traction Control: Available on some models/trims Passive Features Airbags: Driver and front passenger airbags; available side airbags Seat Belts: 3-point seat belts for all occupants, LATCH child seat anchors 💡 Technology Features Infotainment Audio Options: AM/FM stereo, CD player, cassette player (optional), premium audio systems available Rear Seat Entertainment: Available rear seat video system (RSVS) on some trims Driver Assistance Cruise Control: Standard on most trims Parking Assist: Rear park assist sensors available on some models Connectivity Power Outlets: 12V auxiliary power outlets 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 6 months (depending on oil type and driving conditions) Transmission Fluid Change: Typically every 30,000-60,000 miles (refer to manual for specific recommendation) Engine Air Filter: Inspect every 15,000 miles, replace as needed Cabin Air Filter: Replace every 15,000-30,000 miles (if equipped) Spark Plugs: Platinum plugs typically last 100,000 miles (refer to manual for specific type and interval) Timing Belt Replacement: Crucial interval, often around 90,000-105,000 miles for the 3.3L V6. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil Type: SAE 5W-30 (API Certified, meets MS-6395) Engine Oil Capacity: Approx. 4.5 quarts (with filter) Coolant Type: HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, Mopar OAT (MS-9769) or equivalent Power Steering Fluid: Chrysler Power Steering Fluid (MS-5901) Brake Fluid Type: DOT 3 Known Issues Common...