This manual covers the Caravan, a full-size minivan produced from 2003 to 2007. Known for its spacious interior, flexible seating arrangements, and practical cargo hauling capabilities, the Caravan offered multiple engine options, including 2.4L inline-4 and 3.3L/3.8L V6 configurations, paired with a 4-speed automatic transmission. Throughout its fourth generation (RS), the Caravan was designed to be a versatile vehicle for families and fleet operators, consistently ranking as a strong seller in its segment due to its value and family-friendly features. This comprehensive workshop service repair manual provides detailed information for all trim levels of the 2003-2007 Caravan. It covers routine maintenance procedures, in-depth diagnostics, component replacement, and rebuilds for all major systems, including engine mechanical and electrical, transmission, drivetrain, suspension, steering, brakes, body and chassis, HVAC, and safety systems. The manual includes factory-level technical specifications, torque values, troubleshooting guides, and complete wiring diagrams, empowering owners and technicians to effectively maintain, diagnose, and repair their vehicle. 🏷️ Basic Information Identification Make: Chrysler Model: Caravan Generation: Fourth Generation (RS) Production Years: 2003-2007 Vehicle Type: Minivan 👋 Introduction Market Position Segment: Full-size Minivan Target Audience: Families, fleet operators, and DIY vehicle owners seeking comprehensive repair and maintenance guidance. Competitive Analysis Competitors: Ford Windstar, Honda Odyssey, Toyota Sienna, Chevrolet Venture/Vans. Key Features Vehicle Highlights: Spacious interior, flexible seating, practical cargo hauling, multiple engine options, comfortable ride. Manual Value Proposition Benefits For Owner: Enables DIY repairs, reduces reliance on dealerships, aids in understanding vehicle systems, helps maintain resale value. 📋 Manual Details Coverage Areas Covered Years: 2003, 2004, 2005, 2006, 2007 Trim Levels: All (SE, SXT, etc.) Page Count Estimated Pages: Hundreds (exact count not specified, but described as 'complete') Manual Type Type: Workshop Service Repair Manual (Full Factory) Completeness: Complete Official Factory Service Repair Manual. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed diagnostics, repair, overhaul, timing, lubrication, cooling, fuel, emission controls for all specified engines. Engine Electrical: Ignition system, starter system, charging system, sensors, actuators, ECU, wiring diagrams. Transmission: Automatic transmission (e.g., 40TE/41TE) repair, overhaul, diagnostics, fluid specifications, torque converter. Drivetrain: Front-wheel drive axles, CV joints, differential, drive shafts. Suspension: Front and rear suspension components, struts, shock absorbers, control arms, ball joints, wheel bearings, alignment specifications. Steering: Power steering system, steering gear, tie rods, steering column, alignment specifications. Brakes: Front and rear brake systems (disc/drum), ABS, parking brake, hydraulic components, bleeding procedures, specifications. Body And Chassis: Body construction, doors, windows, interior trim, exterior trim, bumpers, frame components, corrosion protection. HVAC: Heating, ventilation, air conditioning system, refrigerant, compressor, evaporator, condenser, climate control. Electrical Systems: Complete wiring diagrams, lighting, power windows, locks, mirrors, interior electronics, fuses, relays. Safety Systems: Airbag system, seat belts, child restraint systems, ABS diagnostics. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, belt inspection/replacement. Troubleshooting: Diagnostic procedures for common and uncommon faults across all systems, using diagnostic trouble codes (DTCs). Component Replacement: Step-by-step instructions for replacing major and minor components (e.g., water pump, alternator, starter, fuel pump, master cylinder). Rebuilds And Overhauls: Detailed procedures for engine and transmission rebuilds, including specifications and clearances. Diagnostics: Fault finding charts, symptom-to-cause analysis, on-board diagnostics (OBD-II) information. Wiring Diagrams: Comprehensive, high-quality electrical schematics for all vehicle circuits. Specifications And Tolerances: Precise measurements, torque values, and clearances for all adjustable and replaceable parts. Technical Depth Depth: Factory-level detail suitable for professional mechanics and advanced DIY enthusiasts. Diagnostic Tools: Information on using specific diagnostic tools and procedures for the vehicle. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High resolution, printable pages with clear text and diagrams. Binding Type Binding: N/A (Digital Download - PDF) Paper Type Paper: N/A (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Engine Code 1: 2.4L Inline-4 (e.g., EDZ) Displacement 1: 2429 cc (148 cu in) Horsepower 1: Approx. 150 hp @ 5800 rpm Torque 1: Approx. 160 lb-ft @ 4000 rpm Optional Engine Engine Code 2: 3.3L V6 (e.g., EGW) Displacement 2: 3301 cc (201 cu in) Horsepower 2: Approx. 180 hp @ 5000 rpm Torque 2: Approx. 205 lb-ft @ 3200 rpm Engine Code 3: 3.8L V6 (e.g., EGH, EZH - Supercharged available later) Displacement 3: 3778 cc (231 cu in) Horsepower 3: Approx. 205 hp @ 5000 rpm (non-supercharged) Torque 3: Approx. 230 lb-ft @ 3200 rpm (non-supercharged) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Emission Control System: Catalytic converter, EGR (Exhaust Gas Recirculation), On-Board Diagnostics (OBD-II). 🔧 Transmission Standard Type: 4-Speed Automatic (e.g., 40TE/41TE) Optional Type: N/A (All models equipped with automatic) Features Electronic Control: Electronically controlled transmission for optimal shift points and fuel economy. Fluid Type Fluid Specification: Chrysler ATF+4 (Automatic Transmission Fluid Type 9602) 📐 Dimensions Exterior Length: Approx. 193.7 inches (Standard Wheelbase), 201.5 inches (Long Wheelbase) Width: Approx. 72.5 inches...