🏷️ Basic Information Identification Make: Chrysler, Dodge, Plymouth Model: Town & Country, Caravan, Voyager Product Name: Chrysler Town & Country Dodge Caravan Plymouth Voyager Gas & Diesel Complete Workshop Service Repair Manual 2001 2002 2003 2004 2005 2006 2007 Codes Platform Code: NS (for the 2001-2007 generation, encompassing RG/RS for Dodge Grand Caravan/Caravan and Chrysler Town & Country, and G for Plymouth Voyager) 👋 Introduction Market Position Vehicle Segment: Full-size minivan, a segment dominated by Chrysler Group vehicles for many years. Competitive Analysis Competitors: Ford Windstar, Honda Odyssey, Toyota Sienna, Chevrolet Venture/Montana SV6. Key Features Family Oriented: Known for spacious interiors, flexible seating arrangements (Stow 'n Go), and family-friendly features. Powertrain Options: Offered a range of V6 gasoline engines and often diesel options for international markets or specific configurations. 📋 Manual Details Coverage Areas Vehicle Years: 2001, 2002, 2003, 2004, 2005, 2006, 2007 Engine Variants: Gasoline and Diesel engines Page Count Estimated Pages: Over 1500 pages (typical for a comprehensive workshop manual of this scope) Manual Type Type: Complete Workshop Service and Repair Manual Language Language: English Format Format: Digital Download (likely PDF) 📖 Manual Coverage Systems Covered Engine: Comprehensive engine diagnostics, repair, overhaul for V6 (3.3L, 3.8L, 4.0L) and potentially 2.4L 4-cylinder gasoline engines, as well as various diesel engine options (e.g., 2.5L VM Motori turbo-diesel). Transmission: Automatic transmission (e.g., 4-speed 41TE, 42LE, 45RFE; 6-speed 62TE) repair, overhaul, diagnostics, and fluid specifications. Brakes: Front and rear brake system diagnosis, repair, pad/rotor replacement, caliper service, ABS system troubleshooting and repair. Electrical: Complete electrical system schematics, wiring diagrams, diagnosis and repair of lighting, power accessories, instrument cluster, ignition system, charging system, starter. Suspension: Front and rear suspension component diagnosis, replacement (struts, shocks, control arms, ball joints, tie rods), alignment specifications. Steering: Power steering system diagnosis, repair, fluid specifications, steering column and linkage service. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, refrigerant handling, component replacement (compressor, condenser, evaporator), blower motor, climate control modules. Body: Body panel repair, door mechanisms, latches, hinges, window regulators, sliding door systems, exterior trim, interior trim. Fuel: Fuel system diagnosis, fuel pump, fuel injectors, fuel filter replacement, emissions control systems. Exhaust: Exhaust system components, catalytic converter, muffler, pipe repair and replacement. Cooling: Cooling system diagnosis, radiator, water pump, thermostat, coolant specifications and capacities. Safety Systems: Airbag system diagnosis and service, ABS, traction control. Procedures Included Maintenance: Routine maintenance procedures (oil changes, filter replacements, spark plug replacement, fluid checks), lubrication. Troubleshooting: Extensive troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics. Repair: Step-by-step repair procedures for all major mechanical and electrical components. Overhaul: Complete engine and transmission overhaul procedures, including component specifications. Diagnostics: Diagnostic strategies for various systems, including scan tool usage and data interpretation. Specifications: Torque specifications, clearances, tolerances, fluid capacities, and other critical data. Technical Depth Depth: Comprehensive from basic maintenance to advanced engine and transmission rebuilds, including electrical system diagnostics and body repair. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) enabling search functionality and easy navigation. Print Quality Printability: High-resolution, printable pages for convenient use in a workshop environment. Binding Type Binding: Not applicable for digital download, but equivalent to a professionally bound workshop manual. Paper Type Paper Quality: Not applicable for digital download, but designed to be printed on standard paper. ⚙️ Engine Specifications Primary Engine Gas Engines: 3.3L OHV V6 (e.g., EER), 3.8L OHV V6 (e.g., L32), 4.0L SOHC V6 (VQ40DE derivative, often shared with Nissan in later years for some models). Diesel Engines: VM Motori 2.5L Turbo Diesel (e.g., JTD series) was a notable diesel option, particularly for international markets and some specific configurations. Performance Hp Range: Approximately 150-200+ horsepower depending on engine variant and year. Torque Range: Approximately 180-250+ lb-ft depending on engine variant and year. Fuel System Injection Type: Multi-point fuel injection (MPI) or Sequential Electronic Fuel Injection (SEFI) for gasoline; Common Rail Direct Injection (CRDI) for diesel. 🔧 Transmission Standard Standard Transmission: Automatic transmission was standard across all models and powertrains. Optional Optional Transmission: Early models might have had different automatic transmission options, with later models seeing the introduction of a 6-speed automatic (e.g., 62TE). Features Transmission Types: Commonly 4-speed automatic (e.g., 41TE, 42LE) and later 6-speed automatic (e.g., 62TE). 📐 Dimensions Exterior Length Range: Varies by specific model (Caravan, Grand Caravan, Voyager, Town & Country), typically between 176 to 202 inches. Interior Seating Capacity: Typically 7 passengers. Cargo Cargo Volume: Significant cargo volume, especially with foldable or removable seats, often exceeding 140 cubic feet. Weights Curb Weight Range: Approximately 3,800 - 4,500 lbs, depending on configuration and engine. 🛡️ Safety Features Ratings NHTSA Ratings: Varied by year and specific test, generally received good ratings in frontal and side impact tests for their era, often 4 or 5 stars in certain categories. Active Features Active Safety: Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic...