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Chrysler Cirrus 2001-2006 Service Repair Workshop Manual Pdf

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🏷️ Basic Information Identification Make: Chrysler Model: Cirrus Model Years Covered: 2001, 2002, 2003, 2004, 2005, 2006 Codes Platform: Chrysler JA/JX Platform (shared with Dodge Stratus, Chrysler Sebring) 👋 Introduction Market Position Vehicle Segment: Mid-size sedan (formerly marketed as a near-luxury or premium mid-size) Competitive Analysis Key Competitors: Ford Taurus, Chevrolet Impala, Toyota Camry, Honda Accord, Nissan Altima, Pontiac Grand Prix Key Features Design Philosophy: Sleek, aerodynamic styling with a focus on passenger comfort and a quiet ride. Positioned as a more stylish and refined option within the Chrysler lineup. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive factory service, repair, and workshop procedures Page Count Estimated Page Count: Approximately 2000+ pages (typical for factory service manuals of this era) Manual Type Manual Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system Engine Performance: Fuel delivery, ignition system, emission controls, turbocharging (if applicable), engine management systems (PCM/ECM) Transmission Automatic: 4-speed automatic transmission (e.g., 41TE, 42LE), disassembly, assembly, torque converter, valve body, electronic controls Transmission Manual: If applicable, manual transmission (e.g., NV1500, NV3500), clutch system, gear shift mechanism Brakes: Front and rear brake systems, hydraulic components, ABS (Anti-lock Braking System), parking brake, brake bleeding procedures Suspension And Steering: Front and rear suspension components (struts, control arms, ball joints, bushings), steering gear, power steering system, wheel alignment specifications Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting, instrumentation, power accessories, wiring diagrams HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, compressor, evaporator, heater core, climate control modules Body And Interior: Body panels, doors, hoods, trunks, glass, interior trim, seats, airbags, safety restraints Diagnostic Troubleshooting Troubleshooting Charts: Systematic diagnostic procedures, symptom-based troubleshooting, diagnostic trouble codes (DTCs) and their meanings Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspections and replacement Component Removal And Installation: Detailed step-by-step instructions for removing and installing major components Rebuilding Procedures: Overhaul instructions for engines, transmissions, and other major sub-assemblies Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems Technical Depth Depth Of Information: Factory-level diagnostics, repair procedures, specifications, and technical service bulletins (TSBs) Diagnostic Tools Required: Information on necessary scan tools, specialized equipment, and general hand tools 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF for easy navigation and printing Printability: Printable pages, allowing for physical copies of specific sections or the entire manual Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code And Displacement 1: 2.7L V6 DOHC (EER/ESX engine) - 173-180 hp @ 5800-6000 rpm, 173-177 lb-ft torque @ 4200-4800 rpm Engine Code And Displacement 2: 3.2L V6 SOHC (EJE engine) - 200 hp @ 6000 rpm, 220 lb-ft torque @ 4500 rpm (Optional on some trims) Engine Code And Displacement 3: 3.5L V6 SOHC (EGA engine) - 215-234 hp @ 6000 rpm, 230-245 lb-ft torque @ 4200-4800 rpm (Optional on higher trims, particularly later years) Performance Fuel Type: Unleaded Gasoline (87 octane recommended, 89 or 91 for optimal performance on some engines) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Ignition System: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil Pack 🔧 Transmission Standard Standard Transmission: 4-speed Automatic Transmission (41TE / 42LE) Optional Optional Transmission: Manual Transmission (NV1500 / NV3500) - Available on base models or specific configurations, less common Features Transmission Control: Electronically controlled with adaptive shift logic 📐 Dimensions Exterior Length: Approximately 190-193 inches Width: Approximately 70 inches Height: Approximately 56-57 inches Wheelbase: Approximately 109-110 inches Weights Curb Weight: Approximately 3200-3400 lbs, depending on engine and options 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Good (for earlier years, testing protocols evolved) NHTSA Front Impact Passenger: Good (for earlier years) IIHS Side Impact: Acceptable/Good (depending on specific year and testing methodology) Active Features ABS: Standard Anti-lock Braking System (ABS) on most trims Traction Control: Optional Traction Control System (TCS) on some models Passive Features Airbags: Driver and front passenger airbags standard. Side curtain airbags available on later models. Seatbelts: 3-point front and rear seatbelts, pre-tensioners for front seats 💡 Technology Features Infotainment Audio System: Available premium audio systems, CD player, optional Infinity speaker upgrades Climate Control: Manual or optional automatic climate control with cabin air filtration Driver Assistance Cruise Control: Standard cruise control Connectivity Keyless Entry: Optional keyless entry and remote start systems Power Features: Power windows, power locks, power mirrors standard on most trims 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to specific manual recommendations) Transmission Fluid Change: Every 30,000-60,000 miles for automatic transmissions (ATF+4 recommended) Coolant Flush:...
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Chrysler Cirrus 2001-2006 Service Repair Workshop Manual Pdf
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Cirrus
Model Years Covered:
2001, 2002, 2003, 2004, 2005, 2006
Codes
Platform:
Chrysler JA/JX Platform (shared with Dodge Stratus, Chrysler Sebring)
👋 Introduction
Market Position
Vehicle Segment:
Mid-size sedan (formerly marketed as a near-luxury or premium mid-size)
Competitive Analysis
Key Competitors:
Ford Taurus, Chevrolet Impala, Toyota Camry, Honda Accord, Nissan Altima, Pontiac Grand Prix
Key Features
Design Philosophy:
Sleek, aerodynamic styling with a focus on passenger comfort and a quiet ride. Positioned as a more stylish and refined option within the Chrysler lineup.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive factory service, repair, and workshop procedures
Page Count
Estimated Page Count:
Approximately 2000+ pages (typical for factory service manuals of this era)
Manual Type
Manual Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
PDF (Portable Document Format)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system
Engine Performance:
Fuel delivery, ignition system, emission controls, turbocharging (if applicable), engine management systems (PCM/ECM)
Transmission Automatic:
4-speed automatic transmission (e.g., 41TE, 42LE), disassembly, assembly, torque converter, valve body, electronic controls
Transmission Manual:
If applicable, manual transmission (e.g., NV1500, NV3500), clutch system, gear shift mechanism
Brakes:
Front and rear brake systems, hydraulic components, ABS (Anti-lock Braking System), parking brake, brake bleeding procedures
Suspension And Steering:
Front and rear suspension components (struts, control arms, ball joints, bushings), steering gear, power steering system, wheel alignment specifications
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting, instrumentation, power accessories, wiring diagrams
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, compressor, evaporator, heater core, climate control modules
Body And Interior:
Body panels, doors, hoods, trunks, glass, interior trim, seats, airbags, safety restraints
Diagnostic Troubleshooting
Troubleshooting Charts:
Systematic diagnostic procedures, symptom-based troubleshooting, diagnostic trouble codes (DTCs) and their meanings
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspections and replacement
Component Removal And Installation:
Detailed step-by-step instructions for removing and installing major components
Rebuilding Procedures:
Overhaul instructions for engines, transmissions, and other major sub-assemblies
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems
Technical Depth
Depth Of Information:
Factory-level diagnostics, repair procedures, specifications, and technical service bulletins (TSBs)
Diagnostic Tools Required:
Information on necessary scan tools, specialized equipment, and general hand tools
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF for easy navigation and printing
Printability:
Printable pages, allowing for physical copies of specific sections or the entire manual
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code And Displacement 1:
2.7L V6 DOHC (EER/ESX engine) - 173-180 hp @ 5800-6000 rpm, 173-177 lb-ft torque @ 4200-4800 rpm
Engine Code And Displacement 2:
3.2L V6 SOHC (EJE engine) - 200 hp @ 6000 rpm, 220 lb-ft torque @ 4500 rpm (Optional on some trims)
Engine Code And Displacement 3:
3.5L V6 SOHC (EGA engine) - 215-234 hp @ 6000 rpm, 230-245 lb-ft torque @ 4200-4800 rpm (Optional on higher trims, particularly later years)
Performance
Fuel Type:
Unleaded Gasoline (87 octane recommended, 89 or 91 for optimal performance on some engines)
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Ignition System:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil Pack
🔧 Transmission
Standard
Standard Transmission:
4-speed Automatic Transmission (41TE / 42LE)
Optional
Optional Transmission:
Manual Transmission (NV1500 / NV3500) - Available on base models or specific configurations, less common
Features
Transmission Control:
Electronically controlled with adaptive shift logic
📐 Dimensions
Exterior
Length:
Approximately 190-193 inches
Width:
Approximately 70 inches
Height:
Approximately 56-57 inches
Wheelbase:
Approximately 109-110 inches
Weights
Curb Weight:
Approximately 3200-3400 lbs, depending on engine and options
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good (for earlier years, testing protocols evolved)
NHTSA Front Impact Passenger:
Good (for earlier years)
IIHS Side Impact:
Acceptable/Good (depending on specific year and testing methodology)
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on most trims
Traction Control:
Optional Traction Control System (TCS) on some models
Passive Features
Airbags:
Driver and front passenger airbags standard. Side curtain airbags available on later models.
Seatbelts:
3-point front and rear seatbelts, pre-tensioners for front seats
💡 Technology Features
Infotainment
Audio System:
Available premium audio systems, CD player, optional Infinity speaker upgrades
Climate Control:
Manual or optional automatic climate control with cabin air filtration
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Keyless Entry:
Optional keyless entry and remote start systems
Power Features:
Power windows, power locks, power mirrors standard on most trims
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to specific manual recommendations)
Transmission Fluid Change:
Every 30,000-60,000 miles for automatic transmissions (ATF+4 recommended)
Coolant Flush:
Every 30,000-100,000 miles or 2-5 years, depending on coolant type (HOAT or OAT)
Spark Plug Replacement:
Every 30,000-100,000 miles, depending on plug type (e.g., conventional, platinum, iridium)
Fluid Specifications
Engine Oil Specification:
API SN or newer, SAE 5W-30 or 5W-20 (check owner's manual for specific viscosity based on climate)
Automatic Transmission Fluid Spec:
Chrysler ATF+4 (MS-9602)
Coolant Specification:
Chrysler HOAT (Hybrid Organic Additive Technology) coolant (e.g., Mopar Antifreeze/Coolant 5/100)
Known Issues
Engine Issues:
Head gasket leaks (especially 2.7L V6), intake manifold gasket leaks, oil sludge buildup if maintenance is neglected, timing belt/chain issues
Transmission Issues:
Transmission solenoid failure, torque converter shudder, potential internal wear if fluid is not maintained
Suspension Issues:
Worn control arm bushings, ball joints, and sway bar links due to road wear
Electrical Issues:
Window regulator failures, power lock actuator issues, intermittent electrical gremlins related to body control modules (BCM)
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler historically positioned itself as a manufacturer of comfortable, stylish, and well-equipped sedans, often with a focus on value and distinctive American design.
Model Evolution
Cirrus Lineage:
The Cirrus was part of Chrysler's 'cloud car' family, replacing the Dodge Spirit and Plymouth Acclaim in some markets. It shared its platform with the Dodge Stratus and Chrysler Sebring coupe/convertible, offering a distinct sedan style.
Production
Manufacturing Location:
Sterling Heights, Michigan, USA (and other DaimlerChrysler facilities)
Production End Year:
2006 (replaced by the Chrysler Sebring sedan)
🏆 Awards & Recognition
Recognitions
Jd Power Ratings:
Mixed ratings across model years, with some years showing average or below-average dependability in certain categories.
Consumer Reports:
Consumer Reports ratings varied, often citing average to below-average reliability for certain components.
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