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Chrysler Dodge Neon 2000 Workshop Service Repair Manual

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The 2000 Neon represents the first generation of this subcompact car, known for its sporty styling, spacious interior for its class, and fuel efficiency. Introduced to appeal to budget-conscious consumers and younger drivers, the Neon offered an affordable purchase price and low running costs, combined with engaging driving dynamics that earned it a spot on Car and Driver's 'Ten Best' list in 1995. This model, built on the PL platform, was manufactured in Michigan and Mexico, and featured a 2.0L engine available in both SOHC and DOHC configurations, paired with either a 5-speed manual or a 4-speed automatic transmission, providing a value proposition that positioned it competitively against rivals like the Honda Civic and Toyota Corolla. This comprehensive workshop service repair manual provides extensive information for the 2000 Neon. It covers all essential aspects of maintenance, repair, and diagnostics, including detailed procedures for the engine, transmission, chassis, electrical systems, HVAC, and body. With over 1000 pages of content, this English-language manual is designed to assist owners, mechanics, and technicians in performing routine maintenance, complex repairs, and troubleshooting common issues. Key areas include engine mechanicals, fuel and ignition systems, suspension and steering, braking systems, wiring diagrams, and body component servicing, ensuring thorough understanding and effective upkeep of the vehicle. 🏷️ Basic Information Identification Make: Chrysler/Dodge Model: Neon Year: 2000 Codes Platform: PL (First Generation Neon) 👋 Introduction Market Position Segment: Subcompact/Compact Car Target Audience: Budget-conscious consumers, younger drivers, first-time car buyers. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier. Key Features Design Philosophy: Sporty styling for its segment, spacious interior for its size, fuel efficiency. Value Proposition: Affordable purchase price, low running costs, engaging driving dynamics. 📋 Manual Details Coverage Areas General Coverage: Complete service, repair, and maintenance information for the 2000 Chrysler/Dodge Neon. Specific Coverage: Engine, transmission, chassis, body, electrical, HVAC, emissions, diagnostics, troubleshooting, and specifications. Page Count Estimated Pages: 1000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine control systems (MPI), fuel system, ignition system, exhaust system, cooling system, lubrication system, transmission (automatic and manual). Chassis: Front suspension, rear suspension, steering system, brake system (front disc, rear drum/disc), wheels and tires. Electrical: Wiring diagrams, lighting system, ignition system, starting system, charging system, instrument cluster, body control modules, power accessories, audio system. Body: Exterior body panels, interior trim, seats, doors, windows, hood, trunk, bumpers, glass replacement. HVAC And Emissions: Heating, Ventilation, and Air Conditioning (HVAC) system, evaporative emissions control (EVAP), exhaust gas recirculation (EGR). Procedures Included Maintenance: Routine maintenance tasks such as oil changes, filter replacements, fluid checks, belt inspections, spark plug replacement, brake pad replacement. Repair: Detailed step-by-step repair procedures for all major vehicle systems, including engine rebuild, transmission overhaul, suspension component replacement, brake caliper repair, electrical component diagnosis and replacement. Diagnostics: Troubleshooting guides for common problems, diagnostic trouble codes (DTCs) interpretation, wiring diagram analysis, component testing procedures. Special Tools: Identification and usage of specialized tools required for specific repair and diagnostic procedures. Technical Depth Depth: Comprehensive, covering everything from basic adjustments and fluid changes to full engine and transmission rebuilds, including detailed torque specifications and diagnostic routines. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable (OCR) Print Quality Quality: High-resolution, suitable for printing. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 2.0L SOHC (8V) and 2.0L DOHC (16V) Displacement: 1996 cc Bore X Stroke: 87.5 mm x 90.0 mm (approx.) Compression Ratio: 9.3:1 (SOHC), 10.0:1 (DOHC) Performance Horsepower Sohc: 116 hp @ 5400 rpm Torque Sohc: 124 lb-ft @ 3200 rpm Horsepower DOHc: 132 hp @ 5600 rpm (Standard), 150 hp @ 6000 rpm (Sport/ACR) Torque DOHc: 130 lb-ft @ 4800 rpm (Standard), 130 lb-ft @ 4800 rpm (Sport/ACR) Fuel System Type: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded gasoline (87 octane recommended) Engine Management ECM: Various NGC (Next Generation Controller) modules depending on powertrain. Cooling System Coolant Type: Chrysler/Dodge HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (Orange). 🔧 Transmission Standard Type: 5-speed Manual Transmission (Getrag/Chrysler) Optional Type: 4-speed Automatic Transmission (Chrysler 41TE/42LE variants) Features Automatic Operation: Electronically controlled with lock-up torque converter. Fluid Specifications Automatic Transmission Fluid: Chrysler ATF+4 (or equivalent specifications, check manual for exact superseded part numbers). Manual Transmission Fluid: API GL-3 or GL-4 gear lubricant, SAE 75W-90 (check manual for specific Chrysler P/N). 📐 Dimensions Exterior Length: 162.1 inches (4117 mm) Width: 66.9 inches (1700 mm) Height: 54.9 inches (1395 mm) Wheelbase: 104.4 inches (2652 mm) Interior Passenger Volume: Approx. 93.2 cu ft (2639 L) Weights Curb Weight: Approx. 2700 - 2800 lbs (1225 - 1270 kg), varies by trim and options. 🛡️ Safety Features Ratings NHTSA Driver Front Impact: 4 Stars (for 2000 model year) NHTSA Passenger Front Impact: 4 Stars (for...
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Chrysler Dodge Neon 2000 Workshop Service Repair ManualChrysler Dodge Neon 2000 Workshop Service Repair ManualChrysler Dodge Neon 2000 Workshop Service Repair ManualChrysler Dodge Neon 2000 Workshop Service Repair Manual
The 2000 Neon represents the first generation of this subcompact car, known for its sporty styling, spacious interior for its class, and fuel efficiency. Introduced to appeal to budget-conscious consumers and younger drivers, the Neon offered an affordable purchase price and low running costs, combined with engaging driving dynamics that earned it a spot on Car and Driver's 'Ten Best' list in 1995. This model, built on the PL platform, was manufactured in Michigan and Mexico, and featured a 2.0L engine available in both SOHC and DOHC configurations, paired with either a 5-speed manual or a 4-speed automatic transmission, providing a value proposition that positioned it competitively against rivals like the Honda Civic and Toyota Corolla. This comprehensive workshop service repair manual provides extensive information for the 2000 Neon. It covers all essential aspects of maintenance, repair, and diagnostics, including detailed procedures for the engine, transmission, chassis, electrical systems, HVAC, and body. With over 1000 pages of content, this English-language manual is designed to assist owners, mechanics, and technicians in performing routine maintenance, complex repairs, and troubleshooting common issues. Key areas include engine mechanicals, fuel and ignition systems, suspension and steering, braking systems, wiring diagrams, and body component servicing, ensuring thorough understanding and effective upkeep of the vehicle.
🏷️ Basic Information
Identification
Make:
Chrysler/Dodge
Model:
Neon
Year:
2000
Codes
Platform:
PL (First Generation Neon)
👋 Introduction
Market Position
Segment:
Subcompact/Compact Car
Target Audience:
Budget-conscious consumers, younger drivers, first-time car buyers.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier.
Key Features
Design Philosophy:
Sporty styling for its segment, spacious interior for its size, fuel efficiency.
Value Proposition:
Affordable purchase price, low running costs, engaging driving dynamics.
📋 Manual Details
Coverage Areas
General Coverage:
Complete service, repair, and maintenance information for the 2000 Chrysler/Dodge Neon.
Specific Coverage:
Engine, transmission, chassis, body, electrical, HVAC, emissions, diagnostics, troubleshooting, and specifications.
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine control systems (MPI), fuel system, ignition system, exhaust system, cooling system, lubrication system, transmission (automatic and manual).
Chassis:
Front suspension, rear suspension, steering system, brake system (front disc, rear drum/disc), wheels and tires.
Electrical:
Wiring diagrams, lighting system, ignition system, starting system, charging system, instrument cluster, body control modules, power accessories, audio system.
Body:
Exterior body panels, interior trim, seats, doors, windows, hood, trunk, bumpers, glass replacement.
HVAC And Emissions:
Heating, Ventilation, and Air Conditioning (HVAC) system, evaporative emissions control (EVAP), exhaust gas recirculation (EGR).
Procedures Included
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, fluid checks, belt inspections, spark plug replacement, brake pad replacement.
Repair:
Detailed step-by-step repair procedures for all major vehicle systems, including engine rebuild, transmission overhaul, suspension component replacement, brake caliper repair, electrical component diagnosis and replacement.
Diagnostics:
Troubleshooting guides for common problems, diagnostic trouble codes (DTCs) interpretation, wiring diagram analysis, component testing procedures.
Special Tools:
Identification and usage of specialized tools required for specific repair and diagnostic procedures.
Technical Depth
Depth:
Comprehensive, covering everything from basic adjustments and fluid changes to full engine and transmission rebuilds, including detailed torque specifications and diagnostic routines.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable (OCR)
Print Quality
Quality:
High-resolution, suitable for printing.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
2.0L SOHC (8V) and 2.0L DOHC (16V)
Displacement:
1996 cc
Bore X Stroke:
87.5 mm x 90.0 mm (approx.)
Compression Ratio:
9.3:1 (SOHC), 10.0:1 (DOHC)
Performance
Horsepower Sohc:
116 hp @ 5400 rpm
Torque Sohc:
124 lb-ft @ 3200 rpm
Horsepower DOHc:
132 hp @ 5600 rpm (Standard), 150 hp @ 6000 rpm (Sport/ACR)
Torque DOHc:
130 lb-ft @ 4800 rpm (Standard), 130 lb-ft @ 4800 rpm (Sport/ACR)
Fuel System
Type:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended)
Engine Management
ECM:
Various NGC (Next Generation Controller) modules depending on powertrain.
Cooling System
Coolant Type:
Chrysler/Dodge HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (Orange).
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (Getrag/Chrysler)
Optional
Type:
4-speed Automatic Transmission (Chrysler 41TE/42LE variants)
Features
Automatic Operation:
Electronically controlled with lock-up torque converter.
Fluid Specifications
Automatic Transmission Fluid:
Chrysler ATF+4 (or equivalent specifications, check manual for exact superseded part numbers).
Manual Transmission Fluid:
API GL-3 or GL-4 gear lubricant, SAE 75W-90 (check manual for specific Chrysler P/N).
📐 Dimensions
Exterior
Length:
162.1 inches (4117 mm)
Width:
66.9 inches (1700 mm)
Height:
54.9 inches (1395 mm)
Wheelbase:
104.4 inches (2652 mm)
Interior
Passenger Volume:
Approx. 93.2 cu ft (2639 L)
Weights
Curb Weight:
Approx. 2700 - 2800 lbs (1225 - 1270 kg), varies by trim and options.
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
4 Stars (for 2000 model year)
NHTSA Passenger Front Impact:
4 Stars (for 2000 model year)
Active Features
Brakes:
Front disc, Rear drum standard; optional 4-wheel disc brakes.
ABS:
Optional, typically standard on higher trims or performance models.
Passive Features
Airbags:
Driver and Passenger airbags standard.
Seatbelts:
Front 3-point height-adjustable, Rear 3-point lap and shoulder belts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player standard; optional CD player and premium audio systems.
Speakers:
Typically 4 or 6 speaker configurations.
Driver Assistance
Cruise Control:
Optional on lower trims, standard on higher trims.
Connectivity
Power Options:
Power windows, power door locks, power mirrors optional or standard depending on trim.
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (check manual for specific engine oil type and capacity).
Engine Coolant:
Flush and replace every 30,000 miles (48,000 km) or 2 years.
Transmission Fluid Auto:
Inspect every 30,000 miles (48,000 km), replace if necessary (refer to manual for specific interval, often 60,000-100,000 miles).
Spark Plugs:
Replace every 100,000 miles (160,000 km) with platinum-tipped spark plugs (e.g., Champion Platinum).
Timing Belt:
Not applicable (all engines use a timing chain).
Fluid Specifications
Engine Oil:
API SN/SP or ILSAC GF-6A, SAE 5W-30 recommended for most climates. Capacity: 4.5 quarts (4.3 L) with filter.
Brake Fluid:
DOT 3 (refer to manual for exact specification and part number).
Power Steering Fluid:
Chrysler Power Steering Fluid or Mopar ATF+4 (check manual for exact specification).
Known Issues
Engine:
Radiator leaks, intake manifold gasket leaks, oil pan gasket leaks, oil filter housing leaks, occasional piston slap on cold starts, cracked exhaust manifold (on some DOHC engines).
Transmission:
Automatic transmission solenoid failures, transmission fluid leaks, torque converter shudder (especially with older ATF+3 fluid).
Chassis:
Front suspension clunks (worn control arm bushings, ball joints), rear axle bearings, wheel bearing noise.
Electrical:
Faulty instrument cluster illumination/gauges, rear defroster switch failures, power window motor failures, door lock actuator issues.
Body:
Rust on rocker panels, fender lips, and rear quarter panels; interior plastic trim creaks and rattles.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation (later DaimlerChrysler, then Fiat Chrysler Automobiles).
Model Evolution
Generation:
First Generation (PL) - 1995-2000
Facelift:
Minor styling updates throughout the generation, including revised front and rear fascias.
Production
Manufacturing Location:
Sterling Heights, Michigan; Toluca, Mexico.
Production Years:
1995-2000
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
Included on Car and Driver's 'Ten Best' list in 1995 for its value and performance.
Ratings
Insurance Institute For Highway Safety:
Good rating in front-offset crash tests for models equipped with airbags.
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