The Chrysler Grand Caravan, a cornerstone of the minivan segment, offered practical family transportation from its NS generation beginning in 1996 through 2005. Built in Windsor, Ontario, Canada, this front-wheel-drive vehicle was available with a selection of V6 engines, including 3.0L, 3.3L, and 3.8L options, paired with automatic transaxles. Known for its spacious interior and versatility, the Grand Caravan was designed to accommodate families and their cargo with ease. The legacy in pioneering the minivan segment provided a strong foundation for this model, which continued to evolve with minor updates and feature enhancements throughout its production years, aiming to provide reliable and comfortable journeys. This comprehensive factory service manual is designed to be an indispensable resource for owners, DIY mechanics, and professional technicians working on Grand Caravan models from 1996 to 2005. It provides detailed, step-by-step repair procedures, general maintenance guidelines, troubleshooting assistance, and essential technical specifications covering all major systems. This includes engine and transmission service, brake systems, electrical and wiring diagrams, suspension, steering, cooling, fuel, emission control, HVAC, chassis, and interior components. The manual's extensive coverage, presented in English, ensures that users have access to the same factory-level information needed to maintain and repair their vehicle effectively and efficiently. 🏷️ Basic Information Identification Make: Chrysler Model: Grand Caravan Generation: NS Generation Years: 1996-2000 Generation Facelift: 2001-2007 (shared platform for Grand Caravan) Codes Chassis Code: GS 👋 Introduction Market Position Target Audience: Vehicle Owners, DIY Mechanics, Professional Technicians Competitive Analysis Manual Authenticity: Genuine Factory Service Manuals (Not 3rd party) Key Features Completeness: COMPLETE official full factory service repair manual Searchability: Searchable PDF for quick information retrieval Cost Savings: Enables DIY servicing, saving $50-$60 per hour on labor costs Information Source: Provides same information as professional technicians 📋 Manual Details Coverage Areas Applicable Years: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Page Count Estimated Pages: Extensive (Hundreds of pages) Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service Repair: Yes Transmission Service Repair: Yes Brake System: Yes Wiring Diagrams: Yes Electrical System: Yes Suspension: Yes Steering: Yes Cooling System: Yes Fuel Injection Fuel System: Yes Emission Control System: Yes Heating Air Conditioning: Yes Engine Control System: Yes Chassis Body: Yes Restraint System: Yes Interior: Yes Differential Drive Axle: Yes Procedures Included General Maintenance: Yes Troubleshooting: Yes (Advanced guide included) Periodic Lubrication: Yes Repair Procedures: Yes (Step-by-step, detailed) Rebuilding Procedures: Yes Refurbishing Restoration: Yes Technical Depth Depth: Comprehensive (Factory trained technician level) Illustrations Diagrams: Yes (Includes illustrations, drawings, and photos) Diagnostic Procedures: Yes (All diagnostic procedures covered) Special Tools: Likely detailed (Implied by factory FSM) 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable (Entire manual or specific pages) Resolution: High Resolution Binding Type Binding: Digital (Printable at user's discretion) Paper Type Paper Type: N/A (Digital) Software Requirements Reader Software: Adobe PDF Reader Operating Systems: Windows, macOS ⚙️ Engine Specifications Primary Engine Engine Options: 3.0L (2972cc) SOHC V6 (12 valve) Vulcan; 3.3L (3301cc) OHV V6 (12 valve) ERE (or EGA); 3.8L (3778cc) OHV V6 (12 valve) LSE Performance Horsepower 3.0L: Approx. 150 hp @ 5000 rpm Torque 3.0L: Approx. 170 lb-ft @ 3200 rpm Horsepower 3.3L: Approx. 175 hp @ 5200 rpm Torque 3.3L: Approx. 205 lb-ft @ 3200 rpm Horsepower 3.8L: Approx. 180 hp @ 4400 rpm Torque 3.8L: Approx. 230 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Engine Internals Cylinder Block Material: Cast Iron Cylinder Head Material: Aluminum Timing Drive: Timing Chain (3.0L Vulcan, 3.3L/3.8L OHV) 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transaxle Optional Transmission Variants: A604 (4-speed automatic) for 3.0L; 42LE (4-speed automatic) for 3.3L and 3.8L Features Drive Type: Front-Wheel Drive (FWD) 📐 Dimensions Exterior Body Styles: Minivan Wheelbase: Approx. 112.1 inches Length: Approx. 193.1 - 196.5 inches (depending on year/trim) Width: Approx. 72.0 - 73.5 inches Height: Approx. 67.6 - 68.5 inches Weights Curb Weight: Approx. 3,700 - 4,200 lbs (depending on configuration) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Could vary by year, generally fair to good ratings for the era. NHTSA Front Impact Passenger: Could vary by year, generally fair to good ratings for the era. Active Features ABS: Standard on many models, optional on some early trims Traction Control: Optional on some higher trims, particularly later years Passive Features Airbags Driver Passenger: Standard dual front airbags Child Seat Anchors: LATCH system available on later models 💡 Technology Features Infotainment Audio System: Various factory radio options, including cassette players and CD players, some with premium speaker systems. Driver Assistance Cruise Control: Standard or optional depending on trim level. Connectivity Onboard Diagnostics: OBD-II compliant starting from 1996, allowing for electronic diagnostic scanning. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-7,500 miles or 6-12 months, depending on...