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    Chrysler JR Sebring 2004 Workshop Service Manual for Repair

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    🏷️ Basic Information Identification Make: Chrysler Model: Sebring Year: 2004 Chassis Code: JR Generation Generation: Second Generation (JR) 👋 Introduction Market Position Segment: Mid-size sedan/coupe/convertible Target Audience: Owners seeking to perform DIY repairs, independent repair shops, technicians. Competitive Analysis Key Competitors 2004: Toyota Camry, Honda Accord, Ford Fusion, Chevrolet Malibu, Nissan Altima. Key Features Vehicle Appeal: Stylish design, availability in coupe, sedan, and convertible configurations, comfortable ride. Manual Value Proposition: Provides comprehensive, factory-level repair information essential for maintaining and repairing the 2004 Chrysler Sebring. 📋 Manual Details Coverage Areas Primary Coverage: Repair, Maintenance, Diagnostics, Troubleshooting Body Style Coverage: Coupe, Convertible, Sedan (depending on original manual distribution) Page Count Total Pages: 3505 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnostics, component testing, specifications for all available engines. Engine Performance: Ignition system, fuel injection, emission control systems, engine management. Transmission Automatic: Diagnosis, repair, fluid specifications, torque converter, valve body, internal components. Transmission Manual: Diagnosis, repair, fluid specifications, gear selection, clutch system. Drivetrain: Front-wheel drive system, CV joints, half-shafts, differential. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment procedures. Steering: Power steering system, steering column, steering rack, tie rods, hydraulic components. Brakes: Front and rear brake systems (disc/drum), ABS, EBD, brake fluid specifications, caliper and rotor replacement, bleeding procedures. Electrical System: Battery, charging system, starter, lighting, ignition, body control modules, wiring diagrams. Climate Control: HVAC system, air conditioning, heating, ventilation, refrigerant, compressor, blower motor. Body And Chassis: Body panel repair, doors, hood, trunk, convertible top mechanisms, frame straightening. Interior Trim: Dashboard, seats, door panels, headliner, removal and installation procedures. Restraint Systems: Airbag system, seat belt pre-tensioners, SRS module diagnostics. Procedures Included Scheduled Maintenance: Detailed service intervals for oil changes, fluid flushes, filter replacements, inspections. Troubleshooting Guides: Step-by-step diagnostic procedures for common and complex faults. Component Replacement: Instructions for replacing virtually all mechanical, electrical, and body components. Engine Rebuild: Detailed procedures for engine disassembly, inspection, reassembly, and tuning. Transmission Overhaul: Comprehensive steps for complete transmission disassembly and rebuild. Wiring Diagrams: Full electrical schematics for all vehicle systems. Diagnostic Trouble Codes: Listing and interpretation of OBD-II diagnostic trouble codes (DTCs). Special Tools: Identification of Chrysler-specific special tools required for certain procedures. Technical Depth Depth: Comprehensive and in-depth, covering everything from basic maintenance to full engine and transmission rebuilds. Diagnostics: Advanced diagnostics with specific procedures for identifying root causes of malfunctions. Specifications: Includes all necessary torque values, clearances, fluid capacities, and electrical resistances. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable (depending on OCR quality of the original source). Print Quality Quality: Variable, dependent on original source scanned document. Typically good for diagnostic and repair information. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code 2 0L: 4G63 (Mitsubishi-derived inline-4, common in early models) Engine Code 2 4L: EDZ (Chrysler PowerTech inline-4) Engine Code 2 7L: ECL (Chrysler PowerTech V6) Engine Code 3 0L: 6G72 (Mitsubishi-derived V6) Engine Code 3 5L: EGW (Chrysler PowerTech V6, HO) Performance Horsepower 2 0L: Approx. 140 hp @ 6000 rpm Torque 2 0L: Approx. 130 lb-ft @ 4200 rpm Horsepower 2 4L: Approx. 150 hp @ 5800 rpm Torque 2 4L: Approx. 160 lb-ft @ 4000 rpm Horsepower 2 7L V6: Approx. 189 hp @ 6600 rpm Torque 2 7L V6: Approx. 190 lb-ft @ 4000 rpm Horsepower 3 0L V6: Approx. 200 hp @ 6000 rpm Torque 3 0L V6: Approx. 225 lb-ft @ 4800 rpm Horsepower 3 5L V6 Ho: Approx. 230 hp @ 6400 rpm Torque 3 5L V6 Ho: Approx. 240 lb-ft @ 4000 rpm Fuel System Fuel Injection: Electronic Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline 🔧 Transmission Standard Transmission Type Base: 4-speed automatic (e.g., 41TE/AE for 4-cyl, 42LE for V6) Optional Transmission Type Optional: 5-speed manual (less common, typically with 4-cylinder engines) Features Transmission Features: Electronically controlled, adaptive shifting logic. Fluid Specifications Automatic Transmission Fluid: Chrysler ATF+4 (Mopar) 📐 Dimensions Exterior Wheelbase: Approx. 109.7 inches Length Coupe Sedan: Approx. 193.7 inches Length Convertible: Approx. 194.7 inches Width: Approx. 71.4 inches Height Coupe Sedan: Approx. 55.1 inches Height Convertible: Approx. 54.4 inches Cargo Trunk Volume Coupe Sedan: Approx. 15.5 cubic feet Trunk Volume Convertible: Approx. 8.1 cubic feet (top down) Weights Curb Weight Approx: 3,300 - 3,600 lbs (depending on engine and body style) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Good (2004 model year testing) NHTSA Front Impact Passenger: Good (2004 model year testing) NHTSA Side Impact Front Driver: Good (2004 model year testing) NHTSA Side Impact Front Passenger: Good (2004 model year testing) NHTSA Side Impact Rear Driver: Acceptable (2004 model year testing) NHTSA Side Impact Rear Passenger: Acceptable (2004 model...
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    Tipo: Car
    Fabricante:
    Sku: 561125
    Coleções: ALL Chrysler Marine

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    🏷️ Basic Information
    Identification
    Make:
    Chrysler
    Model:
    Sebring
    Year:
    2004
    Chassis Code:
    JR
    Generation
    Generation:
    Second Generation (JR)
    👋 Introduction
    Market Position
    Segment:
    Mid-size sedan/coupe/convertible
    Target Audience:
    Owners seeking to perform DIY repairs, independent repair shops, technicians.
    Competitive Analysis
    Key Competitors 2004:
    Toyota Camry, Honda Accord, Ford Fusion, Chevrolet Malibu, Nissan Altima.
    Key Features
    Vehicle Appeal:
    Stylish design, availability in coupe, sedan, and convertible configurations, comfortable ride.
    Manual Value Proposition:
    Provides comprehensive, factory-level repair information essential for maintaining and repairing the 2004 Chrysler Sebring.
    📋 Manual Details
    Coverage Areas
    Primary Coverage:
    Repair, Maintenance, Diagnostics, Troubleshooting
    Body Style Coverage:
    Coupe, Convertible, Sedan (depending on original manual distribution)
    Page Count
    Total Pages:
    3505
    Manual Type
    Type:
    Workshop Service Manual / Repair Manual
    Language
    Language:
    English
    Format
    Format:
    PDF
    📖 Manual Coverage
    Systems Covered
    Engine Mechanical:
    Complete overhaul, diagnostics, component testing, specifications for all available engines.
    Engine Performance:
    Ignition system, fuel injection, emission control systems, engine management.
    Transmission Automatic:
    Diagnosis, repair, fluid specifications, torque converter, valve body, internal components.
    Transmission Manual:
    Diagnosis, repair, fluid specifications, gear selection, clutch system.
    Drivetrain:
    Front-wheel drive system, CV joints, half-shafts, differential.
    Suspension:
    Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment procedures.
    Steering:
    Power steering system, steering column, steering rack, tie rods, hydraulic components.
    Brakes:
    Front and rear brake systems (disc/drum), ABS, EBD, brake fluid specifications, caliper and rotor replacement, bleeding procedures.
    Electrical System:
    Battery, charging system, starter, lighting, ignition, body control modules, wiring diagrams.
    Climate Control:
    HVAC system, air conditioning, heating, ventilation, refrigerant, compressor, blower motor.
    Body And Chassis:
    Body panel repair, doors, hood, trunk, convertible top mechanisms, frame straightening.
    Interior Trim:
    Dashboard, seats, door panels, headliner, removal and installation procedures.
    Restraint Systems:
    Airbag system, seat belt pre-tensioners, SRS module diagnostics.
    Procedures Included
    Scheduled Maintenance:
    Detailed service intervals for oil changes, fluid flushes, filter replacements, inspections.
    Troubleshooting Guides:
    Step-by-step diagnostic procedures for common and complex faults.
    Component Replacement:
    Instructions for replacing virtually all mechanical, electrical, and body components.
    Engine Rebuild:
    Detailed procedures for engine disassembly, inspection, reassembly, and tuning.
    Transmission Overhaul:
    Comprehensive steps for complete transmission disassembly and rebuild.
    Wiring Diagrams:
    Full electrical schematics for all vehicle systems.
    Diagnostic Trouble Codes:
    Listing and interpretation of OBD-II diagnostic trouble codes (DTCs).
    Special Tools:
    Identification of Chrysler-specific special tools required for certain procedures.
    Technical Depth
    Depth:
    Comprehensive and in-depth, covering everything from basic maintenance to full engine and transmission rebuilds.
    Diagnostics:
    Advanced diagnostics with specific procedures for identifying root causes of malfunctions.
    Specifications:
    Includes all necessary torque values, clearances, fluid capacities, and electrical resistances.
    📊 Manual Specifications
    File Format
    File Type:
    PDF (Portable Document Format)
    Searchability:
    Likely text-searchable (depending on OCR quality of the original source).
    Print Quality
    Quality:
    Variable, dependent on original source scanned document. Typically good for diagnostic and repair information.
    Binding Type
    Binding:
    N/A (Digital PDF format)
    Paper Type
    Paper:
    N/A (Digital PDF format)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Code 2 0L:
    4G63 (Mitsubishi-derived inline-4, common in early models)
    Engine Code 2 4L:
    EDZ (Chrysler PowerTech inline-4)
    Engine Code 2 7L:
    ECL (Chrysler PowerTech V6)
    Engine Code 3 0L:
    6G72 (Mitsubishi-derived V6)
    Engine Code 3 5L:
    EGW (Chrysler PowerTech V6, HO)
    Performance
    Horsepower 2 0L:
    Approx. 140 hp @ 6000 rpm
    Torque 2 0L:
    Approx. 130 lb-ft @ 4200 rpm
    Horsepower 2 4L:
    Approx. 150 hp @ 5800 rpm
    Torque 2 4L:
    Approx. 160 lb-ft @ 4000 rpm
    Horsepower 2 7L V6:
    Approx. 189 hp @ 6600 rpm
    Torque 2 7L V6:
    Approx. 190 lb-ft @ 4000 rpm
    Horsepower 3 0L V6:
    Approx. 200 hp @ 6000 rpm
    Torque 3 0L V6:
    Approx. 225 lb-ft @ 4800 rpm
    Horsepower 3 5L V6 Ho:
    Approx. 230 hp @ 6400 rpm
    Torque 3 5L V6 Ho:
    Approx. 240 lb-ft @ 4000 rpm
    Fuel System
    Fuel Injection:
    Electronic Multi-Port Fuel Injection (MPI)
    Fuel Type:
    Unleaded gasoline
    🔧 Transmission
    Standard
    Transmission Type Base:
    4-speed automatic (e.g., 41TE/AE for 4-cyl, 42LE for V6)
    Optional
    Transmission Type Optional:
    5-speed manual (less common, typically with 4-cylinder engines)
    Features
    Transmission Features:
    Electronically controlled, adaptive shifting logic.
    Fluid Specifications
    Automatic Transmission Fluid:
    Chrysler ATF+4 (Mopar)
    📐 Dimensions
    Exterior
    Wheelbase:
    Approx. 109.7 inches
    Length Coupe Sedan:
    Approx. 193.7 inches
    Length Convertible:
    Approx. 194.7 inches
    Width:
    Approx. 71.4 inches
    Height Coupe Sedan:
    Approx. 55.1 inches
    Height Convertible:
    Approx. 54.4 inches
    Cargo
    Trunk Volume Coupe Sedan:
    Approx. 15.5 cubic feet
    Trunk Volume Convertible:
    Approx. 8.1 cubic feet (top down)
    Weights
    Curb Weight Approx:
    3,300 - 3,600 lbs (depending on engine and body style)
    🛡️ Safety Features
    Ratings
    NHTSA Front Impact Driver:
    Good (2004 model year testing)
    NHTSA Front Impact Passenger:
    Good (2004 model year testing)
    NHTSA Side Impact Front Driver:
    Good (2004 model year testing)
    NHTSA Side Impact Front Passenger:
    Good (2004 model year testing)
    NHTSA Side Impact Rear Driver:
    Acceptable (2004 model year testing)
    NHTSA Side Impact Rear Passenger:
    Acceptable (2004 model year testing)
    Active Features
    ABS:
    Standard on most trims, optional on some base models.
    Traction Control:
    Optional on some models, particularly V6.
    Passive Features
    Airbags Front:
    Standard advanced front airbags for driver and passenger.
    Airbags Side:
    Optional or standard side-impact airbags for front occupants on higher trims.
    Seat Belts:
    3-point seat belts with pretensioners and load limiters.
    💡 Technology Features
    Infotainment
    Audio System:
    Factory AM/FM/CD player, optional Infinity premium audio system, cassette player in some base models.
    Navigation:
    Optional factory navigation system available on higher trims.
    Driver Assistance
    Cruise Control:
    Standard on most trims.
    Connectivity
    Power Accessories:
    Power windows, power door locks, power mirrors standard on most models.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval Conventional:
    Every 3,000 - 3,750 miles or 3-4 months, depending on driving conditions.
    Oil Change Interval Synthetic:
    Every 5,000 - 7,500 miles or 6-12 months, depending on oil type and driving.
    Engine Air Filter Replacement:
    Every 15,000 - 30,000 miles or as needed based on visual inspection.
    Cabin Air Filter Replacement:
    Every 10,000 - 15,000 miles or 1 year.
    Spark Plug Replacement:
    Approx. 100,000 miles for platinum or iridium plugs; earlier for conventional.
    Transmission Fluid Flush:
    Every 30,000 - 60,000 miles, recommended by manual. Check for specific recommendations for ATF+4.
    Fluid Specifications
    Engine Oil Viscosity:
    Typically 5W-30 for most engines (check owner's manual or manual for specific engine).
    Coolant:
    Chrysler approved HOAT (Hybrid Organic Acid Technology) coolant, typically a pink or orange mix.
    Brake Fluid:
    DOT 3 or DOT 4 (check manual for exact specification)
    Power Steering Fluid:
    Chrysler MS-5901 (ATF type, check manual)
    Known Issues
    Engine Oil Sludge:
    Some Chrysler engines of this era, particularly the 2.7L V6, were prone to oil sludge buildup if maintenance was neglected.
    Transmission Hard Shifts:
    Intermittent hard shifting or delayed engagement can occur, often related to transmission solenoids or fluid degradation.
    Power Window Motors:
    Failure of power window motors and regulators is a relatively common complaint.
    Cv Axle Wear:
    Front CV axles can wear over time, leading to clicking noises during turns.
    Convertible Top Actuators:
    Hydraulic fluid leaks or malfunctioning actuators can affect the convertible top operation.
    📚 Vehicle History
    Brand Heritage
    Chrysler Legacy:
    Chrysler has a long history of producing American sedans and coupes, known for comfortable interiors and distinctive styling.
    Model Evolution
    Sebring First Gen:
    The Sebring nameplate originated with the sporty Sebring coupe and convertible in the mid-1990s, often with unique styling cues.
    Sebring Second Gen Jr:
    The JR generation (2001-2006) saw a more unified platform and styling across coupe, convertible, and sedan variants, sharing many components with the Dodge Stratus.
    Production
    Manufacturing Location:
    Sterling Heights, Michigan, USA
    Production Years Jr:
    2001-2006
    🏆 Awards & Recognition
    Recognitions
    Popular Mechanics Car Of The-Year:
    Not applicable for this specific model year.
    Ratings
    Konsumen Reports Reliability Rating:
    Reliability ratings varied by year and engine. Consult specific Consumer Reports data for 2004 for detailed insights.
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