Basic Information Identification Make: Chrysler Model: Neon Year: 1999 Generation: Second Generation (PL) Codes Chassis Code: PL Introduction Market Position Segment: Compact/Economy Car Target Audience: DIY mechanics, independent repair shops, and Chrysler dealerships Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier Key Features Design Philosophy: Affordable, fuel-efficient, and practical compact car Value Proposition: Cost-effective transportation with readily available parts and repair information Manual Details Coverage Areas Comprehensive Coverage: Full service and repair instructions Page Count Estimated Page Count: Extensive (specific count not provided, but implies full workshop manual scope) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, and overhaul for all engine variants Transmission: Service and repair procedures for automatic and manual transmissions Brakes: Comprehensive brake system service, including ABS diagnostics and repair Suspension: Front and rear suspension component diagnosis and replacement Steering: Power steering system diagnosis and repair Electrical: Wiring diagrams, component testing, and troubleshooting for all electrical systems HVAC: Air conditioning and heating system service and repair Body And Frame: Body panel repair, alignment, and interior component service Exhaust System: Diagnosis and repair of exhaust components Fuel System: Fuel injection system diagnosis, cleaning, and component replacement Cooling System: Radiator, thermostat, and fan system service Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, and lubrication Troubleshooting: Diagnostic procedures for common and uncommon faults Component Replacement: Step-by-step instructions for replacing all major and minor components Engine Rebuild: Complete engine overhaul procedures, including specifications and clearances Transmission Overhaul: Detailed procedures for rebuilding automatic and manual transmissions Brake System Overhaul: Caliper, rotor, and master cylinder replacement and bleeding procedures Electrical Diagnostics: Using multimeters, oscilloscopes, and wiring diagrams for fault finding Timing Belt Replacement: Specific procedures and torque sequences for timing belt replacement Wheel Alignment: Specifications and adjustment procedures Air Conditioning Recharge: Refrigerant type and procedures for AC system servicing Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission overhauls Diagnostic Level: Advanced diagnostics, including pinpoint tests and component resistance values Specifications Accuracy: Detailed torque specifications, clearances, and fluid capacities Diagrams Illustrations: Includes wiring diagrams, exploded views, and repair illustrations Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF (standard for workshop manuals) Print Quality Print Recommendation: High-quality printing recommended for clarity of diagrams and text Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) Engine Specifications Primary Engine Engine Code: 420 (2.0L SOHC I4) Displacement: 1996 cc (122 cubic inches) Bore X Stroke: 87.5 mm x 83.0 mm (3.44 in x 3.27 in) Compression Ratio: 9.3:1 Performance Horsepower: 132 hp @ 6000 rpm Torque: 130 lb-ft @ 4400 rpm Fuel System Induction: Multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline, 87 octane (minimum) Lubrication Oil Capacity: 4.0 US quarts (3.8 liters) with filter change Recommended Oil Viscosity: SAE 10W-30 (API Service SG or higher) Ignition Spark Plugs: Champion RE14PLP5 or equivalent (Gap: 0.043-0.047 inches) Cooling System Coolant Type: Ethylene Glycol based coolant (Mopar Orange or equivalent) Coolant Capacity: 7.5 US quarts (7.1 liters) Transmission Standard Transmission Type: 4-speed automatic transaxle (A577/A580 depending on application) Optional Transmission Type: 5-speed manual transaxle (NVT-350) Features Automatic Transmission Fluid: Chrysler ATF+4 (or equivalent) Manual Transmission Fluid: API GL-4 SAE 75W-90 synthetic gear oil Automatic Transmission Capacity: 4.5 US quarts (4.3 liters) dry fill Dimensions Exterior Length: 174.4 inches (4430 mm) Width: 67.4 inches (1712 mm) Height: 54.0 inches (1372 mm) Wheelbase: 104.4 inches (2652 mm) Front Track: 58.4 inches (1483 mm) Rear Track: 58.5 inches (1486 mm) Weights Curb Weight: Approx. 2750 - 2900 lbs (1247 - 1315 kg) Gross Vehicle Weight Rating: Approx. 3825 lbs (1735 kg) Cargo Trunk Capacity: 13.1 cubic feet (371 liters) Safety Features Ratings NHTSA Frontal Impact Driver: Not rated (vehicle class often had limited data) NHTSA Frontal Impact Passenger: Not rated (vehicle class often had limited data) Active Features ABS: Available (standard on some trims) Passive Features Airbags: Driver and passenger front airbags (standard) Seatbelts: 3-point front seatbelts with pretensioners, 3-point rear seatbelts Technology Features Infotainment Audio System: AM/FM stereo with cassette player and optional CD player Speaker Configuration: Typically 4 or 6 speakers Driver Assistance Cruise Control: Available on most trims Connectivity Auxiliary Input: N/A Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first (synthetic oil recommended) Air Filter Replacement: Every 15,000 miles (24,000 km) or annually Spark Plug Replacement: Every 100,000 miles (160,000 km) with high-quality platinum or iridium plugs Transmission Fluid Change: Every 30,000 miles (48,000 km) or 2 years for automatic, check manual for specifics Coolant Flush: Every 30,000 miles (48,000 km) or 2 years Timing Belt Replacement: Every 90,000 miles (145,000 km) or 7 years Fluid Specifications Power Steering Fluid: Mopar Power Steering Fluid or Dexron...