The Chrysler Neon, specifically the Second Generation (PL) models produced between 2002 and 2005, offered a blend of practicality and spirited performance, making it a notable entry in its segment. Manufactured in Belvidere, Illinois, USA, this generation featured a wheelbase of 2642 mm (104.0 inches) and was available in both Sedan and Coupe body styles, with exterior dimensions tailored to each. The Neon was equipped with front airbags as standard, with optional side airbags and three-point seatbelts, and some trims offered Anti-lock Braking System (ABS). While receiving mixed reviews, its value proposition and spirited driving characteristics in certain configurations were often highlighted. This comprehensive workshop repair service manual provides detailed guidance for the maintenance and repair of all Chrysler Neon models from 2002 to 2005, covering all engines, trims, and transmissions. The manual encompasses a wide array of systems, including engine service, transmission repair, brakes, electrical systems, suspension, steering, cooling, fuel systems, and chassis/body work. It offers detailed substeps, numbered instructions, critical notes, cautions, warnings, and illustrations to assist DIY enthusiasts, independent repair shops, and professional technicians. This resource is designed to facilitate accurate diagnostics, troubleshooting, and repair procedures, ensuring optimal performance and longevity of the vehicle. 🏷️ Basic Information Identification Make: Chrysler Model: Neon Generation: Second Generation (PL) Model Years Covered: 2002, 2003, 2004, 2005 Codes Chassis Code: PL 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and Chrysler Neon owners seeking to perform maintenance and repairs. Competitive Analysis Manual Type Advantage: Official factory manual equivalent, offering comprehensive and accurate information not always found in generic guides. Key Features Value Proposition: Significant cost savings on repair bills by enabling self-service for maintenance and repairs. Preparedness: Essential resource for owners to be prepared for inevitable maintenance and repair needs. Accessibility: Instant download for immediate access to repair information. 📋 Manual Details Coverage Areas All Models Engines Trims Transmissions: Yes Page Count Estimated Page Count: Hundreds of pages (specific number not provided, but described as comprehensive) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service Repair: Yes Transmission Service Repair: Yes Brake System: Yes Wiring Diagram: Yes Electrical System: Yes Suspension: Yes Periodic Lubrication: Yes Steering: Yes Cooling System: Yes Fuel Injection Fuel System: Yes Emission System: Yes Heater Air Conditioning: Yes Engine Control System: Yes Chassis Body: Yes Restraint System: Yes Interior: Yes Differential Drive: Yes Axle: Yes Procedures Included General Maintenance: Yes Troubleshooting: Yes Repair Procedures: Yes Disassembly Assembly: Yes Cleaning Reinstalling: Yes Diagnostic Procedures: Yes Technical Depth Depth: Professional Technician Level (same as used in repair shops) Detail Level: Detailed substeps, numbered instructions, critical notes, cautions, and warnings Illustrations: Detailed illustrations, drawings, photos, and enlarged insets 📊 Manual Specifications File Format File Type: PDF Print Quality Printable: Full Printable Zoom Functionality: YES Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Options: Covered All Engines for 2002-2005 Neon models. Performance Horsepower Torque: Detailed specifications for all applicable engine variants will be included in the manual. Fuel System Fuel Delivery: Fuel Injection and Fuel System diagnostics and repair procedures. Engine Management Engine Control System: Comprehensive coverage of Engine Control System (ECM/PCM) diagnostics and repair. 🔧 Transmission Standard Transmission Manual Transmission: Yes, coverage for manual transmissions. Optional Transmission Automatic Transmission: Yes, coverage for automatic transmissions. Features Transmission Service Repair: Complete service and repair procedures for all transmission types. 📐 Dimensions Exterior Dimensions Wheelbase: 2642 mm (104.0 inches) for Sedan and Coupe models. Length: 4392 mm (172.9 inches) for Sedan, 4338 mm (170.8 inches) for Coupe. Width: 1740 mm (68.5 inches). Height: 1420 mm (55.9 inches) for Sedan, 1379 mm (54.3 inches) for Coupe. Weights Curb Weight: Approximately 1200-1300 kg (2645-2866 lbs) depending on configuration. 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars (2002-2004 models). NHTSA Front Impact Passenger: 4 Stars (2002-2004 models). Passive Features Airbags: Front airbags (standard), optional side airbags. Seatbelts: Three-point front and rear seatbelts with pretensioners. Active Features ABS: Anti-lock Braking System (ABS) available on some trims. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional premium audio systems available. Driver Assistance Cruise Control: Standard on most trims. Connectivity Power Windows Locks: Available on higher trims, power accessories coverage included in manual. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific recommendations based on engine and driving conditions, typically every 5,000-7,500 miles or 6 months. Coolant Change: Refer to manual for recommended intervals, typically every 30,000-50,000 miles or 2-3 years. Spark Plugs: Refer to manual for recommended replacement intervals, often around 100,000 miles for platinum or iridium plugs. Fluid Specifications Engine Oil Type: Refer to manual...