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2002 Chrysler PT Cruiser Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Chrysler Model: PT Cruiser Year: 2002 Codes Vin Prefix: 1C Platform: PT 👋 Introduction Market Position Segment: Compact/Small Family Car, Retro-Styled Design Philosophy: Retro-futuristic styling inspired by the 1930s and 1940s hot rod culture. Competitive Analysis Key Competitors 2002: Ford Focus, Chevrolet Cavalier, Honda Civic, Toyota Corolla, Volkswagen Golf/Jetta Key Features Unique Selling Proposition: Distinctive retro styling, versatile interior, optional turbocharged engine. Target Audience: Buyers seeking distinctive styling and practicality in a compact package. 📋 Manual Details Coverage Areas Coverage: Complete Service and Repair Page Count Estimated Pages: 1500-2000 (typical for comprehensive software) Manual Type Type: Official Service Manual Software Language Language: English Format Format: Software (Digital) 📖 Manual Coverage Systems Covered Engine: 2.4L DOHC Naturally Aspirated, 2.4L DOHC Turbocharged (GT) Transmission: 4-Speed Automatic (41TE), 5-Speed Manual (NVT350) Brakes: Front Disc / Rear Drum, Front Disc / Rear Disc (GT) Suspension: Front MacPherson Strut, Rear Torsion Beam Steering: Power Rack and Pinion Electrical: Complete Wiring Diagrams, Lighting, Accessories, Powertrain Control Module (PCM), Body Control Module (BCM) HVAC: Heating, Ventilation, and Air Conditioning System Body And Frame: Exterior Body Panels, Interior Trim, Structural Components Driver Information: Instrument Cluster, Gauges, Warning Lights Procedures Included Maintenance: Oil Changes, Fluid Checks and Replacements, Filter Replacements, Belt Inspections and Replacement Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnostics, Component Testing Repair: Engine Component R&R (timing belt, heads, etc.), Transmission Service, Brake System Overhaul, Suspension Component Replacement, Electrical Component Diagnosis and Repair, HVAC System Repair Diagnostics: Scan Tool Procedures, Live Data Interpretation, Component Actuation Tests Technical Specifications: Torque Specifications, Fluid Capacities, Gap Specifications, Alignment Data Technical Depth Depth: Comprehensive (from basic maintenance to full engine/transmission rebuilds) 📊 Manual Specifications File Format Software Compatibility: Windows OS (typically XP or later) Print Quality Printability: Printable pages Binding Type Binding: N/A (Digital Software) Paper Type Paper Quality: N/A (Digital Software) ⚙️ Engine Specifications Primary Engine Engine Code 1: EDZ Engine Description 1: 2.4L (2429cc) Inline-4 SOHC, 16-valve Horsepower 1: 150 hp @ 5900 rpm Torque 1: 160 lb-ft @ 4000 rpm Bore X Stroke 1: 3.46 x 3.94 in (88.0 x 100.0 mm) Compression Ratio 1: 9.5:1 Fuel Requirement 1: 87 Octane Unleaded Optional Engine Engine Code 2: ZRC Engine Description 2: 2.4L (2429cc) Inline-4 DOHC, 16-valve Turbocharged (GT Model) Horsepower 2: 180 hp @ 5200 rpm (with intercooler) Torque 2: 205 lb-ft @ 3200 rpm (with intercooler) Fuel Requirement 2: 89 Octane Unleaded Recommended Fuel System Fuel Delivery: Sequential Multiport Fuel Injection (MPI) Engine Management ECU Type: Chrysler NGC (Next Generation Controller) 🔧 Transmission Standard Transmission Type Standard: 4-Speed Automatic (41TE) Optional Transmission Type Optional: 5-Speed Manual (NVT350) Features Automatic Transmission Features: Electronic control, Torque converter lock-up Fluid Specifications Automatic Transmission Fluid: ATF+4 (MS-9602) Manual Transmission Fluid: MS-9224 (or equivalent SAE 75W-90 API GL-4) Fluid Capacities Automatic Transmission Capacity: Approx. 7.8 US Quarts (7.4 Liters) Manual Transmission Capacity: Approx. 2.1 US Quarts (2.0 Liters) 📐 Dimensions Exterior Length: 166.7 inches (4234 mm) Width: 66.7 inches (1694 mm) Height: 61.4 inches (1560 mm) Wheelbase: 104.7 inches (2659 mm) Front Track: 59.6 inches (1514 mm) Rear Track: 59.7 inches (1516 mm) Interior Front Headroom: 39.7 inches (1008 mm) Rear Headroom: 39.4 inches (1001 mm) Front Legroom: 41.8 inches (1062 mm) Rear Legroom: 37.4 inches (950 mm) Cargo Cargo Volume Behind Rear Seat: 19.8 cu ft (561 L) Cargo Volume With Rear Seat Folded: 37.6 cu ft (1065 L) Weights Curb Weight Approx: 2950 - 3200 lbs (1338 - 1451 kg) depending on configuration Gross Vehicle Weight Rating Gvwr Approx: 3800 - 4000 lbs (1724 - 1814 kg) Wheels And Tires Standard Wheels: 15-inch Steel with Covers Optional Wheels: 16-inch Alloy, 17-inch Alloy (GT) Standard Tire Size: P205/55R15 Optional Tire Size: P205/50R16, P215/40R17 (GT) Bolt Pattern: 5 x 100 mm 🛡️ Safety Features Ratings NHTSA Frontal Crash Driver Rating: Four Stars (2002 Model) NHTSA Frontal Crash Passenger Rating: Four Stars (2002 Model) NHTSA Side Impact Driver Rating: Five Stars (2002 Model) NHTSA Side Impact Rear Passenger Rating: Five Stars (2002 Model) IIHS Offset Frontal Test: Good (for early models tested) Active Features ABS: Standard on all models (4-wheel disc on GT) Traction Control: Optional on some models, Standard on GT Turbo Passive Features Airbags Front: Driver and Passenger Frontal Airbags (Standard) Airbags Side: Optional Front Side-Impact Airbags Seatbelts: 3-point Seatbelts with Pretensioners (Front), 3-point Seatbelts (Rear) Child Seat Anchors: LATCH System (Lower Anchors and Tethers for Children) 💡 Technology Features Infotainment Audio System Options: AM/FM Stereo with CD Player, Optional Infinity Speaker System, Cassette Player option Display: Analog Gauges, LCD Message Center in Instrument Cluster Driver Assistance Cruise Control: Standard on most trims Tire Pressure Monitoring System: Not available for 2002 models Connectivity Auxiliary Input: Not standard, aftermarket integration typically required Convenience Remote Keyless Entry: Optional Power Windows Locks Mirrors: Optional or Standard depending on trim level...
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Sku: 139408
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2002 Chrysler PT Cruiser Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
PT Cruiser
Year:
2002
Codes
Vin Prefix:
1C
Platform:
PT
👋 Introduction
Market Position
Segment:
Compact/Small Family Car, Retro-Styled
Design Philosophy:
Retro-futuristic styling inspired by the 1930s and 1940s hot rod culture.
Competitive Analysis
Key Competitors 2002:
Ford Focus, Chevrolet Cavalier, Honda Civic, Toyota Corolla, Volkswagen Golf/Jetta
Key Features
Unique Selling Proposition:
Distinctive retro styling, versatile interior, optional turbocharged engine.
Target Audience:
Buyers seeking distinctive styling and practicality in a compact package.
📋 Manual Details
Coverage Areas
Coverage:
Complete Service and Repair
Page Count
Estimated Pages:
1500-2000 (typical for comprehensive software)
Manual Type
Type:
Official Service Manual Software
Language
Language:
English
Format
Format:
Software (Digital)
📖 Manual Coverage
Systems Covered
Engine:
2.4L DOHC Naturally Aspirated, 2.4L DOHC Turbocharged (GT)
Transmission:
4-Speed Automatic (41TE), 5-Speed Manual (NVT350)
Brakes:
Front Disc / Rear Drum, Front Disc / Rear Disc (GT)
Suspension:
Front MacPherson Strut, Rear Torsion Beam
Steering:
Power Rack and Pinion
Electrical:
Complete Wiring Diagrams, Lighting, Accessories, Powertrain Control Module (PCM), Body Control Module (BCM)
HVAC:
Heating, Ventilation, and Air Conditioning System
Body And Frame:
Exterior Body Panels, Interior Trim, Structural Components
Driver Information:
Instrument Cluster, Gauges, Warning Lights
Procedures Included
Maintenance:
Oil Changes, Fluid Checks and Replacements, Filter Replacements, Belt Inspections and Replacement
Troubleshooting:
Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnostics, Component Testing
Repair:
Engine Component R&R (timing belt, heads, etc.), Transmission Service, Brake System Overhaul, Suspension Component Replacement, Electrical Component Diagnosis and Repair, HVAC System Repair
Diagnostics:
Scan Tool Procedures, Live Data Interpretation, Component Actuation Tests
Technical Specifications:
Torque Specifications, Fluid Capacities, Gap Specifications, Alignment Data
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine/transmission rebuilds)
📊 Manual Specifications
File Format
Software Compatibility:
Windows OS (typically XP or later)
Print Quality
Printability:
Printable pages
Binding Type
Binding:
N/A (Digital Software)
Paper Type
Paper Quality:
N/A (Digital Software)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EDZ
Engine Description 1:
2.4L (2429cc) Inline-4 SOHC, 16-valve
Horsepower 1:
150 hp @ 5900 rpm
Torque 1:
160 lb-ft @ 4000 rpm
Bore X Stroke 1:
3.46 x 3.94 in (88.0 x 100.0 mm)
Compression Ratio 1:
9.5:1
Fuel Requirement 1:
87 Octane Unleaded
Optional Engine
Engine Code 2:
ZRC
Engine Description 2:
2.4L (2429cc) Inline-4 DOHC, 16-valve Turbocharged (GT Model)
Horsepower 2:
180 hp @ 5200 rpm (with intercooler)
Torque 2:
205 lb-ft @ 3200 rpm (with intercooler)
Fuel Requirement 2:
89 Octane Unleaded Recommended
Fuel System
Fuel Delivery:
Sequential Multiport Fuel Injection (MPI)
Engine Management
ECU Type:
Chrysler NGC (Next Generation Controller)
🔧 Transmission
Standard
Transmission Type Standard:
4-Speed Automatic (41TE)
Optional
Transmission Type Optional:
5-Speed Manual (NVT350)
Features
Automatic Transmission Features:
Electronic control, Torque converter lock-up
Fluid Specifications
Automatic Transmission Fluid:
ATF+4 (MS-9602)
Manual Transmission Fluid:
MS-9224 (or equivalent SAE 75W-90 API GL-4)
Fluid Capacities
Automatic Transmission Capacity:
Approx. 7.8 US Quarts (7.4 Liters)
Manual Transmission Capacity:
Approx. 2.1 US Quarts (2.0 Liters)
📐 Dimensions
Exterior
Length:
166.7 inches (4234 mm)
Width:
66.7 inches (1694 mm)
Height:
61.4 inches (1560 mm)
Wheelbase:
104.7 inches (2659 mm)
Front Track:
59.6 inches (1514 mm)
Rear Track:
59.7 inches (1516 mm)
Interior
Front Headroom:
39.7 inches (1008 mm)
Rear Headroom:
39.4 inches (1001 mm)
Front Legroom:
41.8 inches (1062 mm)
Rear Legroom:
37.4 inches (950 mm)
Cargo
Cargo Volume Behind Rear Seat:
19.8 cu ft (561 L)
Cargo Volume With Rear Seat Folded:
37.6 cu ft (1065 L)
Weights
Curb Weight Approx:
2950 - 3200 lbs (1338 - 1451 kg) depending on configuration
Gross Vehicle Weight Rating Gvwr Approx:
3800 - 4000 lbs (1724 - 1814 kg)
Wheels And Tires
Standard Wheels:
15-inch Steel with Covers
Optional Wheels:
16-inch Alloy, 17-inch Alloy (GT)
Standard Tire Size:
P205/55R15
Optional Tire Size:
P205/50R16, P215/40R17 (GT)
Bolt Pattern:
5 x 100 mm
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Driver Rating:
Four Stars (2002 Model)
NHTSA Frontal Crash Passenger Rating:
Four Stars (2002 Model)
NHTSA Side Impact Driver Rating:
Five Stars (2002 Model)
NHTSA Side Impact Rear Passenger Rating:
Five Stars (2002 Model)
IIHS Offset Frontal Test:
Good (for early models tested)
Active Features
ABS:
Standard on all models (4-wheel disc on GT)
Traction Control:
Optional on some models, Standard on GT Turbo
Passive Features
Airbags Front:
Driver and Passenger Frontal Airbags (Standard)
Airbags Side:
Optional Front Side-Impact Airbags
Seatbelts:
3-point Seatbelts with Pretensioners (Front), 3-point Seatbelts (Rear)
Child Seat Anchors:
LATCH System (Lower Anchors and Tethers for Children)
💡 Technology Features
Infotainment
Audio System Options:
AM/FM Stereo with CD Player, Optional Infinity Speaker System, Cassette Player option
Display:
Analog Gauges, LCD Message Center in Instrument Cluster
Driver Assistance
Cruise Control:
Standard on most trims
Tire Pressure Monitoring System:
Not available for 2002 models
Connectivity
Auxiliary Input:
Not standard, aftermarket integration typically required
Convenience
Remote Keyless Entry:
Optional
Power Windows Locks Mirrors:
Optional or Standard depending on trim level
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually
Spark Plug Replacement:
NGK/Champion Platinum (100,000 miles / 160,000 km) - Check manual for specific type
Transmission Fluid Change Automatic:
Every 60,000 miles (96,000 km) or as indicated by maintenance schedule
Timing Belt Replacement:
Not applicable (2.4L uses a timing chain)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic Blend (MS-6395)
Coolant Type:
Mopar OAT (Organic Additive Technology) or equivalent HOAT (Hybrid Organic Additive Technology) - Refer to manual for exact specification
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
ATF+4 (MS-9602) or Chrysler Power Steering Fluid
Fluid Capacities
Engine Oil Capacity:
4.5 US Quarts (4.3 Liters) with filter
Coolant Capacity:
Approx. 6.2 US Quarts (5.9 Liters)
Known Issues
Common Complaints Engine:
Oil leaks (valve cover gasket, oil pan gasket), PCV system issues, occasional piston slap on cold starts (normal for some 2.4L engines)
Common Complaints Transmission:
Harsh shifting, delayed engagement (often related to fluid condition or solenoids)
Common Complaints Suspension:
Worn front control arm bushings, ball joints, sway bar links
Common Complaints Electrical:
Window regulator failures, HVAC blower motor resistor failure, ABS sensor issues
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation (part of DaimlerChrysler AG in 2002)
Model Evolution
Introduction Year:
2001 (as a 2001 model year vehicle)
First Generation Facelift:
No significant facelift for 2002; styling remained consistent with the original launch.
Production
Manufacturing Location:
Toluca, Mexico
Production Volume 2002 Approx:
Over 100,000 units globally
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's 10Best list for 2001 and 2002
Motor Trend Car Of The Year:
Contender for Motor Trend Car of the Year in 2001
Certifications
Emissions Compliance:
Meets EPA and CARB emissions standards for 2002 model year
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