Families seeking versatile, comfortable, and spacious transportation. Also popular with commercial fleet operators.
Competitive Analysis
Competitors:
Ford Windstar, Honda Odyssey, Toyota Sienna, Chevrolet Venture/Venture Warner.
Key Features
Features:
Optional Stow 'n Go seating (introduced in the next generation, but this generation offered innovative seating/storage solutions), spacious interior, comfortable ride, multiple engine options.
Manual Advantage
Value Proposition:
Provides OEM-level diagnostic and repair procedures, crucial for accurate and efficient maintenance and repair, saving time and money compared to generic guides.
📋 Manual Details
Coverage Areas
Coverage:
All models, all repairs A-Z
Page Count
Page Count:
Approximately 2000+ pages (typical for comprehensive service manuals of this era)
Manual Type
Manual Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Print/Digital (likely PDF for sale listings)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, inspection, repair, overhaul for all applicable engines (3.3L OHV V6, 3.8L OHV V6).
Comprehensive electrical schematics for all major vehicle systems.
Technical Depth
Depth:
Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic fluid changes to complete engine and transmission overhauls.
N/A (4-speed automatic was standard across all trims)
Features
Transmission Control:
Electronically controlled, with torque converter clutch (TCC) for overdrive economy.
Fluid Specifications
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid, Type 9602)
Fluid Capacity
Transmission Fluid Capacity:
Approximately 8.5 quarts (8.0 liters) for dry fill, 4.5 quarts (4.3 liters) for change with filter.
📐 Dimensions
Exterior
Wheelbase:
119.3 inches (3030 mm)
Length:
199.5 inches (5067 mm)
Width:
79.1 inches (2009 mm)
Height:
67.5 inches (1715 mm)
Weights
Curb Weight Min:
Approximately 4,400 lbs (2000 kg) depending on configuration.
Gross Vehicle Weight Rating Gvwr:
Approximately 5,700-5,900 lbs (2585-2676 kg)
Cargo
Cargo Volume Max:
Approximately 140-160 cubic feet (behind first row), varies with seating configuration.
Towing
Max Towing Capacity:
Up to 3,800 lbs (1724 kg) with optional towing package.
Wheels Tires
Wheelbase Options:
Standard wheelbase and long wheelbase (LWB) versions were available, affecting overall length and cargo space.
Wheel Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inches)
Standard Tire Size:
P215/65R16 (common)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good (for 2004 model year testing)
NHTSA Front Impact Passenger:
Good (for 2004 model year testing)
IIHS Front Offset Crash Test:
Acceptable (for 2004 model year testing)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS)
Passive Features
Airbags Front:
Standard multi-stage driver and front passenger airbags
Airbags Side:
Optional front seat-mounted side airbags
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Various audio systems available, including AM/FM stereo, CD players, and optional premium audio with amplifiers.
Rear Seat Entertainment:
Optional rear-seat entertainment systems (DVD players) were available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control
Parking Sensors:
Optional rear parking assist sensors
Connectivity
Power Outlets:
Multiple 12V power outlets for accessory charging.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles (4,800 km) or 3 months, or 6,000 miles (9,600 km) or 6 months with synthetic oil (refer to manual for exact recommendation based on driving conditions).
Engine Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on conditions.
Spark Plug Replacement:
30,000-100,000 miles (48,000-160,000 km) depending on plug type (standard vs. platinum/iridium).
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km) or as recommended by severe service schedule.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 (API certified, meets Chrysler MS-6395 specifications). Check manual for specific viscosity based on temperature range.
Coolant Specification:
Chrysler OAT (Organic Additive Technology) or HOAT (Hybrid Organic Additive Technology) coolant (typically Mopar OAT or equivalent, often orange or pink).
Failure of the internal solenoid pack, torque converter shudder, transmission fluid leaks, premature wear of clutch packs if fluid is neglected.
Common Problems Electrical:
Faulty power sliding door motors, issues with power window regulators, intermittent problems with the TIPM (Totally Integrated Power Module) in later models, but early signs might be present.
Common Problems Suspension Steering:
Worn ball joints and tie rod ends, premature wear of wheel bearings, steering rack leaks.
Common Problems HVAC:
Leaking heater cores, malfunctioning A/C compressors, blend door actuator failures.
📚 Vehicle History
Brand Heritage
Brand:
Chrysler Corporation, known for its innovation in the minivan segment with the original Dodge Caravan/Plymouth Voyager.
Model Evolution
Generation Start:
The 2004 model is part of the third generation of Chrysler minivans (RS platform), which debuted for the 2001 model year.
Updates 2004:
Minor updates for 2004, potentially including revised features or options packages. The major redesign was for 2001.
Production
Manufacturing Location:
Windsor Assembly Plant, Windsor, Ontario, Canada.
Sales Performance
Market Share:
Chrysler minivans consistently held a significant share of the North American minivan market during this era.
🏆 Awards & Recognition
Recognitions
Wards Auto:
Chrysler's minivan powertrains (3.3L and 3.8L V6 engines) were often recognized by Ward's Auto for their smoothness and reliability in their respective segments.
Ratings
Consumer Reports:
Consumer Reports ratings for this generation varied, often citing good comfort and practicality but with mixed reliability scores, particularly for early models and specific components. This manual is critical for addressing known issues.
Certifications
Manufacturer Certification:
Manual adheres to manufacturer (Chrysler) technical specifications and service procedures.
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