2003 Chrysler Town & Country Service & Repair Manual
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🏷️ Basic Information Identification Make: Chrysler Model: Town & Country Year: 2003 Codes Platform: NS (Third Generation) 👋 Introduction Market Position Market Segment: Full-size minivan Target Audience: Vehicle owners seeking to perform maintenance and repairs, automotive technicians. Competitive Analysis Competitors: Ford Windstar, Honda Odyssey, Toyota Sienna, Nissan Quest. Key Features Vehicle Highlight: Versatile interior, comfortable ride, Stow 'n Go seating (in later models of this generation), premium options. Manual Value Proposition: Official, comprehensive digital manual providing expert guidance for all repair and maintenance tasks. 📋 Manual Details Coverage Areas Manual Type: Official Service and Repair Manual Software Language: English Format: Digital Software (likely PDF or proprietary executable) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, timing, lubrication, cooling systems, cylinder heads, pistons, crankshaft, camshafts, engine block. Engine Performance: Fuel delivery, ignition system, emissions control, engine diagnostics, performance tuning. Transmission Automatic: Overhaul procedures, hydraulic systems, torque converter, electronic controls, shift solenoids, fluid service. Brake System: Hydraulic system, ABS, brake calipers, rotors, pads, lines, parking brake, bleeding procedures. Suspension Steering: Front and rear suspension components, struts, shocks, control arms, ball joints, power steering system, steering rack, tie rods. Electrical System: Battery, charging system (alternator), starting system (starter), lighting, accessories, wiring diagrams, fuses, relays. Body Interior: Body panels, doors, windows, locks, seats, upholstery, interior trim, climate control system. HVAC: Air conditioning system (refrigerant, compressor, condenser, evaporator), heating system, blower motor, climate control modules. Procedures Included Preventive Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, tire rotation. Troubleshooting: Diagnostic charts, symptom-based troubleshooting, fault code interpretation, common problems and solutions. Component Repair: Step-by-step repair instructions for major and minor components, including removal, installation, and adjustment. Diagnostic Procedures: OBD-II diagnostics, scan tool usage, sensor testing, actuator testing, wiring harness testing. Technical Depth Diagnostic Depth: Advanced diagnostic procedures with detailed testing specifications for sensors, actuators, and control modules. Repair Depth: Comprehensive repair procedures from basic maintenance to full engine and transmission rebuilds. Electrical Diagrams: Detailed, manufacturer-specific wiring diagrams for all major systems, including component locations. 📊 Manual Specifications File Format File Format: Digital Software Print Quality Print Quality: N/A (Digital) Binding Type Binding Type: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type 1: 3.8L V6 OHV 12-valve Engine Code 1: ECL Horsepower 1: 200 hp @ 5000 rpm Torque 1: 235 lb-ft @ 3200 rpm Performance Engine Type 2: 3.3L V6 OHV 12-valve Engine Code 2: EGA Horsepower 2: 180 hp @ 5000 rpm Torque 2: 205 lb-ft @ 4000 rpm Fuel System Fuel Induction: Multi-port Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline Technical Details Bore Stroke 3 8L: 3.92 in x 3.07 in (99.5 mm x 78.0 mm) Bore Stroke 3 3L: 3.75 in x 3.07 in (95.0 mm x 78.0 mm) 🔧 Transmission Standard Transmission Type Std: 4-speed Automatic Transmission Model Std: 41TE / 42LE Optional Transmission Type Opt: N/A (Standard for this model year) Features Transmission Control: Electronic overdrive with torque converter clutch. Fluid Specs Transmission Fluid Type: ATF+4 (Automatic Transmission Fluid) Transmission Fluid Capacity: Approximately 11.5 US quarts (10.9 liters) for a complete fluid change. 📐 Dimensions Exterior Wheelbase: 119.3 inches (3030 mm) Length: 197.1 inches (5006 mm) Width: 77.0 inches (1956 mm) Height: 68.8 inches (1748 mm) Interior Seating Capacity: 7 passengers (with 2nd-row captain's chairs and 3rd-row bench) Cargo Cargo Volume Behind 3Rd Row: Approx. 28.0 cubic feet Cargo Volume Behind 2Nd Row: Approx. 76.5 cubic feet Cargo Volume Max: Approx. 150.1 cubic feet Weights Curb Weight Approx: 4,400 - 4,600 lbs (2000 - 2087 kg) Gross Vehicle Weight Rating Gvwr: Approx. 5,900 - 6,000 lbs (2676 - 2722 kg) Wheels Tires Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches) Standard Tire Size: P215/65R16 Optional Tire Size: P225/60R17 (on higher trims) 🛡️ Safety Features Ratings NHTSA Frontal Driver Rating: Good (2003 model year testing) NHTSA Frontal Passenger Rating: Good (2003 model year testing) IIHS Moderate Overlap Frontal Rating: Acceptable (for vehicles of this era) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) on some trims. Passive Features Airbags Front: Driver and front-passenger airbags. Airbags Side: Optional front-seat side-impact airbags available on some configurations. Seatbelts: Three-point seat belts in all seating positions, front seat belt pretensioners. 💡 Technology Features Infotainment Audio System: Optional premium audio systems, CD player, cassette player (common for the era), rear seat entertainment options. Climate Control: Manual and optional automatic climate control systems. Driver Assistance Cruise Control: Standard cruise control. Parking Assist: Optional rear park assist sensors available on some trims. Connectivity Power Accessories: Power windows, power door locks, power mirrors. Keyless Entry: Available keyless entry system. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 to 5,000 miles (or as indicated by the oil change reminder system), depending on driving conditions and...
Advanced diagnostic procedures with detailed testing specifications for sensors, actuators, and control modules.
Repair Depth:
Comprehensive repair procedures from basic maintenance to full engine and transmission rebuilds.
Electrical Diagrams:
Detailed, manufacturer-specific wiring diagrams for all major systems, including component locations.
📊 Manual Specifications
File Format
File Format:
Digital Software
Print Quality
Print Quality:
N/A (Digital)
Binding Type
Binding Type:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type 1:
3.8L V6 OHV 12-valve
Engine Code 1:
ECL
Horsepower 1:
200 hp @ 5000 rpm
Torque 1:
235 lb-ft @ 3200 rpm
Performance
Engine Type 2:
3.3L V6 OHV 12-valve
Engine Code 2:
EGA
Horsepower 2:
180 hp @ 5000 rpm
Torque 2:
205 lb-ft @ 4000 rpm
Fuel System
Fuel Induction:
Multi-port Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Technical Details
Bore Stroke 3 8L:
3.92 in x 3.07 in (99.5 mm x 78.0 mm)
Bore Stroke 3 3L:
3.75 in x 3.07 in (95.0 mm x 78.0 mm)
🔧 Transmission
Standard
Transmission Type Std:
4-speed Automatic
Transmission Model Std:
41TE / 42LE
Optional
Transmission Type Opt:
N/A (Standard for this model year)
Features
Transmission Control:
Electronic overdrive with torque converter clutch.
Fluid Specs
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid)
Transmission Fluid Capacity:
Approximately 11.5 US quarts (10.9 liters) for a complete fluid change.
📐 Dimensions
Exterior
Wheelbase:
119.3 inches (3030 mm)
Length:
197.1 inches (5006 mm)
Width:
77.0 inches (1956 mm)
Height:
68.8 inches (1748 mm)
Interior
Seating Capacity:
7 passengers (with 2nd-row captain's chairs and 3rd-row bench)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 28.0 cubic feet
Cargo Volume Behind 2Nd Row:
Approx. 76.5 cubic feet
Cargo Volume Max:
Approx. 150.1 cubic feet
Weights
Curb Weight Approx:
4,400 - 4,600 lbs (2000 - 2087 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 5,900 - 6,000 lbs (2676 - 2722 kg)
Wheels Tires
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Standard Tire Size:
P215/65R16
Optional Tire Size:
P225/60R17 (on higher trims)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver Rating:
Good (2003 model year testing)
NHTSA Frontal Passenger Rating:
Good (2003 model year testing)
IIHS Moderate Overlap Frontal Rating:
Acceptable (for vehicles of this era)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS) on some trims.
Passive Features
Airbags Front:
Driver and front-passenger airbags.
Airbags Side:
Optional front-seat side-impact airbags available on some configurations.
Seatbelts:
Three-point seat belts in all seating positions, front seat belt pretensioners.
💡 Technology Features
Infotainment
Audio System:
Optional premium audio systems, CD player, cassette player (common for the era), rear seat entertainment options.
Climate Control:
Manual and optional automatic climate control systems.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assist:
Optional rear park assist sensors available on some trims.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors.
Keyless Entry:
Available keyless entry system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 to 5,000 miles (or as indicated by the oil change reminder system), depending on driving conditions and oil type used.
Engine Air Filter Replacement:
Every 15,000 to 30,000 miles, or as needed based on inspection.
Cabin Air Filter Replacement:
Every 15,000 to 20,000 miles, or as needed.
Spark Plug Replacement:
Around 100,000 miles for platinum-tipped plugs (check specific plug type).
Transmission Fluid Service:
Every 30,000 to 60,000 miles, depending on driving conditions (severe vs. normal).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API certified)
Engine Oil Capacity:
3.8L: 4.5 US quarts (4.3 liters) with filter; 3.3L: 4.0 US quarts (3.8 liters) with filter.
Coolant Type:
Chrysler HOAT (Hybrid Organic Additive Technology) Antifreeze/Coolant (often orange color).
Power Steering Fluid:
ATF+4 or Mopar Power Steering Fluid.
Brake Fluid Type:
DOT 3
Known Issues
Transmission Problems:
Intermittent shifting issues, solenoid failures, or torque converter clutch slippage in the 41TE/42LE transmission.
Engine Mounts:
Premature wear of engine mounts leading to vibration, especially under acceleration.
Power Sliding Doors:
Operational issues with power sliding doors and latches, often related to motor failure or cable stretching.
Rear Climate Control:
Leaky rear evaporator cores causing HVAC issues and potential water intrusion.
Oil Cooler Lines:
Potential leaks from transmission oil cooler lines.
📚 Vehicle History
Brand Heritage
Chrysler Minivan Legacy:
Chrysler invented the minivan segment with the original Dodge Caravan and Plymouth Voyager in 1983. The Town & Country has historically been positioned as the more upscale variant.
Model Evolution
Third Generation Ns:
The 2003 model year falls within the third generation (NS) of the Chrysler Town & Country, which ran from 1996 to 2007. This generation introduced improved styling, a longer wheelbase, and more powerful engine options.
Production
Assembly Location:
Windsor, Ontario, Canada
Production Volume Context:
Part of Chrysler's highly successful minivan line, which dominated sales in its segment for many years.
🏆 Awards & Recognition
Recognitions
Car And Driver Editors Choice:
While the specific 2003 model may not have a singular award, the Town & Country line consistently received positive reviews for practicality and comfort from automotive publications like Car and Driver during this generation.
Ratings
Consumer Reports Reliability:
Reliability ratings varied for this generation; the manual is crucial for addressing common issues.
Certifications
Manufacturer Endorsement:
Officially Licensed, indicating it is recognized and approved by Chrysler for service information.
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