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Citroen AX Petrol Diesel 1987-1997 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Citroën Model: AX Model Generation: First Generation (1986–1998) Production Years Covered: 1987-1997 Codes Chassis Code: ZA/ZC/ZB 👋 Introduction Market Position Target Audience: Citroën AX owners, DIY enthusiasts, independent repair shops, professional mechanics Competitive Analysis Manual Advantage: Factory-level information, comprehensive coverage, digital accessibility, lifetime use Key Features Content Highlight: Hundreds of pages with detailed photos & diagrams, step-by-step instructions Delivery Method: Instant download to computer, tablet, or smartphone 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: PDF Download Page Count Page Count Estimate: Hundreds of pages (exact number not specified, but described as comprehensive) 📖 Manual Coverage Systems Covered Engine Coverage: Petrol (TU series) and Diesel (XUD series) engines Transmission Coverage: Manual and Automatic transmissions Electrical System Coverage: Wiring diagrams, component testing, troubleshooting Suspension And Steering: Front and rear suspension, steering system components, alignment Braking System Coverage: Hydraulic systems, ABS (if equipped), disc/drum brake servicing Bodywork And Chassis: Body panel removal/installation, structural repairs, corrosion prevention Heating Ventilation And Air Conditioning: HVAC system components, operation, and repair Fuel System Coverage: Fuel delivery, injection systems (petrol), glow plug systems (diesel) Procedures Included Maintenance Procedures: Routine servicing, oil changes, filter replacements, spark plug replacement Troubleshooting Guides: Diagnostic procedures for common faults and symptoms Repair Procedures: Step-by-step instructions for component repair and replacement Rebuild Instructions: Detailed instructions for engine and transmission rebuilds Diagnostic Charts: Flowcharts and symptom-based troubleshooting Technical Depth Depth Of Coverage: Comprehensive, covering all repair and servicing procedures for professional mechanics Detail Level: Highly detailed with step-by-step instructions, detailed photos, and exploded diagrams 📊 Manual Specifications File Format Digital Format: PDF Searchability: Likely searchable text within the PDF (standard for professional manuals) Print Quality Print Capability: Printable (single pages or entire manual) Binding Type Binding Method: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) Licensing Usage License: Lifetime usage on multiple devices, no expiry ⚙️ Engine Specifications Primary Engine Petrol Engine Family: PSA TU Series Common Displacements Petrol: 1.0L (954cc), 1.1L (1124cc), 1.3L (1294cc), 1.4L (1360cc) Common Engines Petrol: TU9, TU1, TU2, TU3 Fuel System Petrol: Carbureted (early models) and Bosch LE2-Jetronic or Mono-Jetronic fuel injection Primary Engine Diesel Engine Family Diesel: PSA XUD Series Common Displacements Diesel: 1.4L (1360cc), 1.5L (1527cc) (late models may have a PSA HDi variant, but primarily the older XUD) Common Engines Diesel: XUD7, XUD7TE (turbocharged) Fuel System Diesel: Indirect injection, Lucas or Bosch rotary fuel injection pump, glow plug system Performance Typical Horsepower Range: 45 hp (1.0L petrol) to 75 hp (1.4L petrol/diesel variants) Typical Torque Range: 60 Nm (1.0L petrol) to 110 Nm (1.4L diesel) 🔧 Transmission Standard Manual Transmission: 4-speed or 5-speed manual (common) Optional Automatic Transmission: 3-speed automatic (less common, often referred to as 'Tiptronic' or similar in Citroën nomenclature of the era) Features Clutch Type: Dry single plate (manual) 📐 Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback Length Approx: 3645 mm Width Approx: 1610 mm Height Approx: 1350 mm Weights Curb Weight Range: 700 kg - 850 kg (depending on engine and specification) Gross Vehicle Weight Rating: Approx. 1200-1300 kg 🛡️ Safety Features Ratings Euro Ncap Rating: Not applicable for the model years covered (Euro NCAP began in 1997) Active Features Braking System: Front: Ventilated discs; Rear: Drums (ABS optional on higher trims) Steering Type: Rack and pinion (power steering optional) Passive Features Seatbelts: Front three-point inertia reel seatbelts, rear lap belts (three-point optional) Airbags: Driver airbag optional/standard on later models/higher trims Chassis Design: Lightweight construction with crumple zones 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player (optional, often aftermarket upgrades) Driver Assistance ABS Availability: Optional on higher trim levels and later models Connectivity Pre Bluetooth Era: No factory fitted Bluetooth or advanced connectivity features 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 km or 12 months (refer to manual for exact specification) Timing Belt Replacement: Crucial for TU engines; generally around 80,000-100,000 km or 5 years. Consult manual for specific engine type. Fluid Specifications Engine Oil Specification: API SG/SH, ACEA A2 or B2. Viscosity: 10W-40 or 15W-50 (depending on climate). Refer to manual for exact grade. Coolant Specification: Antifreeze/coolant with anti-corrosion additives (e.g., PSA B71 5100 standard). Mixture of 50% antifreeze and 50% distilled water. Brake Fluid Specification: DOT 3 or DOT 4 Transmission Fluid Manual: GL-4 SAE 75W-80 or 75W-90 Transmission Fluid Automatic: Dexron II or equivalent Known Issues Common Petrol Engine Issues: Carburetor icing (early models), ignition coil failure, starter motor issues, timing belt failure (if not replaced) Common Diesel Engine Issues: Glow plug failures, injector pump issues, cylinder head gasket leaks (especially with overheating) Common Chassis Issues: Corrosion (especially wheel arches, sills, and suspension mounts), worn suspension bushes, clutch wear Electrical Issues: Flickering dashboard lights, intermittent wiper operation, faulty central locking (if fitted) 📚 Vehicle History Brand Heritage Citroen Focus:...
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Citroen AX Petrol Diesel 1987-1997 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
AX
Model Generation:
First Generation (1986–1998)
Production Years Covered:
1987-1997
Codes
Chassis Code:
ZA/ZC/ZB
👋 Introduction
Market Position
Target Audience:
Citroën AX owners, DIY enthusiasts, independent repair shops, professional mechanics
Competitive Analysis
Manual Advantage:
Factory-level information, comprehensive coverage, digital accessibility, lifetime use
Key Features
Content Highlight:
Hundreds of pages with detailed photos & diagrams, step-by-step instructions
Delivery Method:
Instant download to computer, tablet, or smartphone
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
PDF Download
Page Count
Page Count Estimate:
Hundreds of pages (exact number not specified, but described as comprehensive)
📖 Manual Coverage
Systems Covered
Engine Coverage:
Petrol (TU series) and Diesel (XUD series) engines
Transmission Coverage:
Manual and Automatic transmissions
Electrical System Coverage:
Wiring diagrams, component testing, troubleshooting
Suspension And Steering:
Front and rear suspension, steering system components, alignment
Braking System Coverage:
Hydraulic systems, ABS (if equipped), disc/drum brake servicing
Bodywork And Chassis:
Body panel removal/installation, structural repairs, corrosion prevention
Heating Ventilation And Air Conditioning:
HVAC system components, operation, and repair
Fuel System Coverage:
Fuel delivery, injection systems (petrol), glow plug systems (diesel)
Procedures Included
Maintenance Procedures:
Routine servicing, oil changes, filter replacements, spark plug replacement
Troubleshooting Guides:
Diagnostic procedures for common faults and symptoms
Repair Procedures:
Step-by-step instructions for component repair and replacement
Rebuild Instructions:
Detailed instructions for engine and transmission rebuilds
Diagnostic Charts:
Flowcharts and symptom-based troubleshooting
Technical Depth
Depth Of Coverage:
Comprehensive, covering all repair and servicing procedures for professional mechanics
Detail Level:
Highly detailed with step-by-step instructions, detailed photos, and exploded diagrams
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Likely searchable text within the PDF (standard for professional manuals)
Print Quality
Print Capability:
Printable (single pages or entire manual)
Binding Type
Binding Method:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
Licensing
Usage License:
Lifetime usage on multiple devices, no expiry
⚙️ Engine Specifications
Primary Engine Petrol
Engine Family:
PSA TU Series
Common Displacements Petrol:
1.0L (954cc), 1.1L (1124cc), 1.3L (1294cc), 1.4L (1360cc)
Common Engines Petrol:
TU9, TU1, TU2, TU3
Fuel System Petrol:
Carbureted (early models) and Bosch LE2-Jetronic or Mono-Jetronic fuel injection
Primary Engine Diesel
Engine Family Diesel:
PSA XUD Series
Common Displacements Diesel:
1.4L (1360cc), 1.5L (1527cc) (late models may have a PSA HDi variant, but primarily the older XUD)
Common Engines Diesel:
XUD7, XUD7TE (turbocharged)
Fuel System Diesel:
Indirect injection, Lucas or Bosch rotary fuel injection pump, glow plug system
Performance
Typical Horsepower Range:
45 hp (1.0L petrol) to 75 hp (1.4L petrol/diesel variants)
Typical Torque Range:
60 Nm (1.0L petrol) to 110 Nm (1.4L diesel)
🔧 Transmission
Standard
Manual Transmission:
4-speed or 5-speed manual (common)
Optional
Automatic Transmission:
3-speed automatic (less common, often referred to as 'Tiptronic' or similar in Citroën nomenclature of the era)
Features
Clutch Type:
Dry single plate (manual)
📐 Dimensions
Exterior
Body Styles:
3-door hatchback, 5-door hatchback
Length Approx:
3645 mm
Width Approx:
1610 mm
Height Approx:
1350 mm
Weights
Curb Weight Range:
700 kg - 850 kg (depending on engine and specification)
Gross Vehicle Weight Rating:
Approx. 1200-1300 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not applicable for the model years covered (Euro NCAP began in 1997)
Active Features
Braking System:
Front: Ventilated discs; Rear: Drums (ABS optional on higher trims)
Steering Type:
Rack and pinion (power steering optional)
Passive Features
Seatbelts:
Front three-point inertia reel seatbelts, rear lap belts (three-point optional)
Airbags:
Driver airbag optional/standard on later models/higher trims
Chassis Design:
Lightweight construction with crumple zones
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player (optional, often aftermarket upgrades)
Driver Assistance
ABS Availability:
Optional on higher trim levels and later models
Connectivity
Pre Bluetooth Era:
No factory fitted Bluetooth or advanced connectivity features
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 km or 12 months (refer to manual for exact specification)
Timing Belt Replacement:
Crucial for TU engines; generally around 80,000-100,000 km or 5 years. Consult manual for specific engine type.
Fluid Specifications
Engine Oil Specification:
API SG/SH, ACEA A2 or B2. Viscosity: 10W-40 or 15W-50 (depending on climate). Refer to manual for exact grade.
Coolant Specification:
Antifreeze/coolant with anti-corrosion additives (e.g., PSA B71 5100 standard). Mixture of 50% antifreeze and 50% distilled water.
Brake Fluid Specification:
DOT 3 or DOT 4
Transmission Fluid Manual:
GL-4 SAE 75W-80 or 75W-90
Transmission Fluid Automatic:
Dexron II or equivalent
Known Issues
Common Petrol Engine Issues:
Carburetor icing (early models), ignition coil failure, starter motor issues, timing belt failure (if not replaced)
Common Diesel Engine Issues:
Glow plug failures, injector pump issues, cylinder head gasket leaks (especially with overheating)
Common Chassis Issues:
Corrosion (especially wheel arches, sills, and suspension mounts), worn suspension bushes, clutch wear
Electrical Issues:
Flickering dashboard lights, intermittent wiper operation, faulty central locking (if fitted)
📚 Vehicle History
Brand Heritage
Citroen Focus:
Known for innovative design, comfort, and advanced (for their time) engineering
Model Evolution
Ax Design Philosophy:
Aimed at replacing the Citroën Visa, it was designed as a lightweight, economical, and modern small car
Facelifts:
Minor facelifts occurred, notably around 1991 with updated interior and exterior styling
Production
Production Locations:
Primarily France (Aulnay-sous-Bois plant)
Production Volume:
Over 1 million units produced globally
🏆 Awards & Recognition
Recognitions
European Car Of The Year Nomination:
Shortlisted for European Car of the Year 1987
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