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2010 Citroen C4 1.6L Service & Repair Manual

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🏷️ Basic Information Identification Make: Citroen Model: C4 Year: 2010 Engine: 1.6L Codes Platform: PSA PF2 Platform 👋 Introduction Market Position Segment: Compact Family Car (C-segment) Target Audience: Families, individuals seeking practical, stylish, and comfortable transportation. Competitive Analysis Key Competitors 2010: Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Renault Megane, Peugeot 308. Key Features Design Philosophy: Futuristic and aerodynamic styling, emphasis on comfort and interior space, innovative features. Unique Selling Points: Distinctive avant-garde styling, comfortable 'lounge-like' interior, advanced safety features for its class. 📋 Manual Details Coverage Areas All Models And Repairs: True Vehicle Specific: True Technician Level: Dealership Service Technicians Page Count Estimated Pages: Extensive (typical for comprehensive service manuals, often 1500-3000+ pages) Manual Type Type: Service & Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul, component testing, timing belt/chain, lubrication, cooling system, fuel system (injection/carburetion), exhaust system. Engine Management: ECU diagnosis, sensor testing, ignition system, emissions control, diagnostic trouble codes (DTCs). Transmission: Manual and Automatic Transmission servicing, repair, clutch replacement, torque converter, gearbox overhaul, fluid changes. Brakes: Hydraulic system, ABS, EBD, brake disc/pad replacement, caliper overhaul, bleeding procedures, parking brake. Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications. Steering: Power steering system, steering rack, column, tie rod ends, alignment. Electrical System: Battery, charging system (alternator), starting system, lighting, fuses, relays, wiring diagrams, body control modules (BCM). Body And Chassis: Body panel repair, doors, windows, locks, interior trim, chassis components, structural integrity. HVAC: Heating, Ventilation, and Air Conditioning system diagnosis, refrigerant handling, component replacement, climate control. Infotainment And Electronics: Radio, navigation, display units, sensor diagnostics, control modules. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, tire rotation. Diagnostics: Component testing, fault finding, interpretation of diagnostic codes, troubleshooting guides. Repair And Rebuild: Detailed step-by-step instructions for component removal, repair, and reinstallation. Installation: Procedures for installing replacement parts and accessories. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Torque Specifications: Precise torque values for all critical fasteners. Technical Depth Depth: Comprehensive (from basic checks to complete engine and transmission rebuilds, including electrical schematics and diagnostic procedures). 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable Printability: Printable Print Quality Image Resolution: High-resolution diagrams and illustrations Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Common: Likely EP6 (Prince Engine, co-developed with BMW) for 1.6L variants. Engine Code Common Engine Type: Naturally Aspirated Inline-4 Cylinder Petrol Displacement: 1598 cc (1.6 Liters) Performance Horsepower Approx: 110-120 PS (metric horsepower), depending on specific tune (e.g., VTi 120). Torque Approx: 160 Nm (Newton-meters) at around 4000 rpm. Bore X Stroke Approx: 77 mm x 85.8 mm Compression Ratio Approx: 10.5:1 - 11.0:1 Fuel System Injection Type: Multi-point Fuel Injection (MPI) or Sequential Electronic Fuel Injection (SEFI). Fuel Type: Unleaded Petrol (Gasoline) Fuel Octane Rating Recommended: RON 95 (or higher) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission (AL4 - often problematic, discussed in manual) Features Manual Gear Ratios: Specific ratios provided in manual, varies by model variant. Automatic Features: Sport and Snow modes on some variants. Fluid Specification Manual Transmission Fluid: API GL-4, SAE 75W-80 (e.g., Total Transmission BV). Automatic Transmission Fluid: Specific ATF, e.g., JWS 3309 or LT 71141 equivalent for AL4. 📐 Dimensions Exterior Length Approx: 4276 mm Width Approx: 1764 mm Height Approx: 1490 mm Wheelbase Approx: 2605 mm Cargo Boot Capacity Min Approx: 320 - 380 Liters (depending on hatchback/estate variant) Weights Kerb Weight Approx: 1200 - 1300 kg 🛡️ Safety Features Ratings Euro Ncap Rating: 5 Stars (for the 2004 generation, likely similar for 2010 update, check specific test results). Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brakeforce Distribution Esp Optional: Optional Electronic Stability Program (ESP). Brake Assist: Standard Emergency Brake Assist (EBA). Passive Features Airbags: Front, side, and curtain airbags as standard or optional depending on trim. Seatbelts: Pre-tensioned seatbelts with force limiters. 💡 Technology Features Infotainment Audio System: CD player, MP3 compatibility, auxiliary input, steering wheel controls. Navigation: Optional integrated navigation system (e.g., MyWay or eMyWay on later models within this generation). Driver Assistance Cruise Control: Standard or optional cruise control with speed limiter. Parking Sensors: Optional rear parking sensors. Connectivity Bluetooth: Optional Bluetooth hands-free system. Comfort Features Climate Control: Manual or automatic dual-zone climate control depending on trim level. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 20,000 km or 1 year, whichever comes first (for synthetic oil), but specific conditions apply (refer to manual for details). Timing Belt Replacement Interval: Refer to manual; typically around 120,000 km or 5-6 years, depending on engine variant. Brake Fluid Change Interval: Every 2 years. Coolant Change Interval: Refer to manual; often long-life coolant, e.g.,...
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Sku: 507579
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2010 Citroen C4 1.6L Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Citroen
Model:
C4
Year:
2010
Engine:
1.6L
Codes
Platform:
PSA PF2 Platform
👋 Introduction
Market Position
Segment:
Compact Family Car (C-segment)
Target Audience:
Families, individuals seeking practical, stylish, and comfortable transportation.
Competitive Analysis
Key Competitors 2010:
Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Renault Megane, Peugeot 308.
Key Features
Design Philosophy:
Futuristic and aerodynamic styling, emphasis on comfort and interior space, innovative features.
Unique Selling Points:
Distinctive avant-garde styling, comfortable 'lounge-like' interior, advanced safety features for its class.
📋 Manual Details
Coverage Areas
All Models And Repairs:
True
Vehicle Specific:
True
Technician Level:
Dealership Service Technicians
Page Count
Estimated Pages:
Extensive (typical for comprehensive service manuals, often 1500-3000+ pages)
Manual Type
Type:
Service & Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full overhaul, component testing, timing belt/chain, lubrication, cooling system, fuel system (injection/carburetion), exhaust system.
Engine Management:
ECU diagnosis, sensor testing, ignition system, emissions control, diagnostic trouble codes (DTCs).
Transmission:
Manual and Automatic Transmission servicing, repair, clutch replacement, torque converter, gearbox overhaul, fluid changes.
Brakes:
Hydraulic system, ABS, EBD, brake disc/pad replacement, caliper overhaul, bleeding procedures, parking brake.
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications.
Steering:
Power steering system, steering rack, column, tie rod ends, alignment.
Electrical System:
Battery, charging system (alternator), starting system, lighting, fuses, relays, wiring diagrams, body control modules (BCM).
Body And Chassis:
Body panel repair, doors, windows, locks, interior trim, chassis components, structural integrity.
HVAC:
Heating, Ventilation, and Air Conditioning system diagnosis, refrigerant handling, component replacement, climate control.
Infotainment And Electronics:
Radio, navigation, display units, sensor diagnostics, control modules.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, tire rotation.
Diagnostics:
Component testing, fault finding, interpretation of diagnostic codes, troubleshooting guides.
Repair And Rebuild:
Detailed step-by-step instructions for component removal, repair, and reinstallation.
Installation:
Procedures for installing replacement parts and accessories.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Torque Specifications:
Precise torque values for all critical fasteners.
Technical Depth
Depth:
Comprehensive (from basic checks to complete engine and transmission rebuilds, including electrical schematics and diagnostic procedures).
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Text-searchable
Printability:
Printable
Print Quality
Image Resolution:
High-resolution diagrams and illustrations
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
Likely EP6 (Prince Engine, co-developed with BMW) for 1.6L variants.
Engine Code Common
Engine Type:
Naturally Aspirated Inline-4 Cylinder Petrol
Displacement:
1598 cc (1.6 Liters)
Performance
Horsepower Approx:
110-120 PS (metric horsepower), depending on specific tune (e.g., VTi 120).
Torque Approx:
160 Nm (Newton-meters) at around 4000 rpm.
Bore X Stroke Approx:
77 mm x 85.8 mm
Compression Ratio Approx:
10.5:1 - 11.0:1
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI) or Sequential Electronic Fuel Injection (SEFI).
Fuel Type:
Unleaded Petrol (Gasoline)
Fuel Octane Rating Recommended:
RON 95 (or higher)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission (AL4 - often problematic, discussed in manual)
Features
Manual Gear Ratios:
Specific ratios provided in manual, varies by model variant.
Automatic Features:
Sport and Snow modes on some variants.
Fluid Specification
Manual Transmission Fluid:
API GL-4, SAE 75W-80 (e.g., Total Transmission BV).
Automatic Transmission Fluid:
Specific ATF, e.g., JWS 3309 or LT 71141 equivalent for AL4.
📐 Dimensions
Exterior
Length Approx:
4276 mm
Width Approx:
1764 mm
Height Approx:
1490 mm
Wheelbase Approx:
2605 mm
Cargo
Boot Capacity Min Approx:
320 - 380 Liters (depending on hatchback/estate variant)
Weights
Kerb Weight Approx:
1200 - 1300 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (for the 2004 generation, likely similar for 2010 update, check specific test results).
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brakeforce Distribution
Esp Optional:
Optional Electronic Stability Program (ESP).
Brake Assist:
Standard Emergency Brake Assist (EBA).
Passive Features
Airbags:
Front, side, and curtain airbags as standard or optional depending on trim.
Seatbelts:
Pre-tensioned seatbelts with force limiters.
💡 Technology Features
Infotainment
Audio System:
CD player, MP3 compatibility, auxiliary input, steering wheel controls.
Navigation:
Optional integrated navigation system (e.g., MyWay or eMyWay on later models within this generation).
Driver Assistance
Cruise Control:
Standard or optional cruise control with speed limiter.
Parking Sensors:
Optional rear parking sensors.
Connectivity
Bluetooth:
Optional Bluetooth hands-free system.
Comfort Features
Climate Control:
Manual or automatic dual-zone climate control depending on trim level.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 20,000 km or 1 year, whichever comes first (for synthetic oil), but specific conditions apply (refer to manual for details).
Timing Belt Replacement Interval:
Refer to manual; typically around 120,000 km or 5-6 years, depending on engine variant.
Brake Fluid Change Interval:
Every 2 years.
Coolant Change Interval:
Refer to manual; often long-life coolant, e.g., every 4 years or 100,000 km.
Fluid Specifications
Engine Oil Specification:
ACEA A3/B4 or C2/C3, API SN/CF, SAE 0W-30 or 5W-30 (e.g., Total Quartz INEO ECS 5W-30).
Coolant Specification:
PSA S71 2710 compliant antifreeze, typically a long-life pink or blue coolant.
Brake Fluid Specification:
DOT 4.
Known Issues
Automatic Transmission Al4:
Known for potential issues with solenoids, pressure regulators, and cooling, often requiring specialized diagnosis and repair. The manual will cover troubleshooting and repair procedures.
Ignition Coils:
Intermittent misfires can occur due to failing ignition coils, particularly on Prince engines.
Electrical Gremlins:
Like many modern vehicles, minor electrical faults can occur, often related to wiring harnesses or module issues.
📚 Vehicle History
Brand Heritage
Citroen Legacy:
Known for innovative design, comfortable ride quality (e.g., hydropneumatic suspension), and quirky styling.
Model Evolution
C4 Generation 1:
Launched in 2004, updated for 2008 with facelift and improved features. The 2010 model falls within this first generation's lifecycle.
C4 Generation 2:
Introduced in 2010/2011, marking a significant design departure.
Production
Manufacturing Locations:
Primarily France (Mulhouse), also potentially Spain (Vigo) and other PSA group facilities.
🏆 Awards & Recognition
Recognitions
Euro Ncap Achievements:
5-star safety rating indicates strong performance in crash testing for its era.
Engine Of The Year:
The 'Prince' engine (EP6) co-developed with BMW was recognized in the International Engine of the Year awards for its class during its development period.
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